Roll packaging solution
CAMPEN offers roll packaging systems for almost any roll size and weight. Our references cover a range from very small and light technical textile rolls up to big and heavy carpet or geotextile products.
Minimum film usage
Our strength is our ability to make flexible packaging lines which cover a wide spectrum of different roll sizes (weight, length and diameter) with an absolute minimum of film usage.
We can pack rolls from diameter 80 mm up to 1000 mm, length up to 6500 mm and weight up to 1000 kg.
The packaging principle is a curtain wrapper with only one welding seam per roll, and the film usage will always correspond to the diameter of the roll. If the roll length varies, we recommend the use of a machine with up to four different film widths. The machine will automatically select the optimum film width for the actual roll size to be packed.
For rolls longer than approx. 3 m, we offer our POLYPACK system where a film width up to 7000 mm can be created using a standard LDPE film coming from a 2500 mm wide standard roll. Compared to other systems on the market, this will result in a significant film saving. On request we can provide you with a calculation tool, which allows you to calculate your possible film savings.
End sealing of rolls
As an integrated part of the packaging solution, we also offer different types of end sealing systems such as:
- End sealing and cutting off by means of heat welding
- End sealing by means of ultrasonic welding
- End sealing by means of hot air blowers and shrinkage
Our solutions include roll handling with conveyor belts, roll pushing unit, labelling systems, shrink tunnels and final handling units such as a buffer table or a container.
For heavy and large roll sizes we can also offer an automatic upender unit leaving the roll standing upright on a pallet.
The packaging solution can be a stand-alone system, or it can be integrated with an in-line or off-line CAMPEN winder.