Nonwoven winding automation system for efficient production

Since the 1970s, CAMPEN Machinery A/S has delivered reliable, robust winding solutions for the nonwovens and technical textiles industry worldwide. The nonwoven winding automation system ensures precise web handling, stable roll quality, and reliable, continuous production. With a focus on strong mechanical design and advanced control systems, these solutions are built for industry demands. You gain a partner who listens to your requirements, configures the right setup, and supports you from project start to after-sales service. From in-line winding to off-line rewinding, each aspect helps you achieve precise rolls with less waste and maximum uptime.

Solutions designed for diverse nonwoven materials

Nonwoven winding automation systems from CAMPEN are engineered for a wide variance of materials, including spunlace, airlaid, heavy felts, and geotextiles. The system adapts to process geotextiles, technical laminates, needlepunched webs, and delicate films. With servo-controlled winding platforms offering centre-driven and surface-driven modes, stable tension control stays consistent across the entire roll diameter. This approach improves density, produces clean roll edges, and supports reliable geometry for every production run.

The system combines proven mechanics with efficient automation. Features such as automatic tube feeding, hot-melt fixation for the start and end of the roll, and recipe-driven control enable quicker changeovers and reduced manual input. Users can select in-line or off-line configurations, add accumulators for non-stop operation, and connect the system to integrated packaging lines. Slitting and rewinding are available for converting master rolls into customer-ready formats.

• Servo-driven dynamic tension control: Protects fragile webs, reduces scrap, and ensures uniform roll quality.
• Centre-driven winders: Build tight, even rolls for nonwoven fabrics, films, and plastics.
• Surface-driven technology: Prevents telescoping and supports quality in thicker felts, geosynthetics, and fibreglass.
• Flexible layout options: Adapt to in-line winding and off-line rewinding as needed for your process.
• Improved roll handling: Integrated logistics and packaging systems enhance safety and lower manual intervention.
• High-speed automation: Fast roll change and intelligent conversion help you boost output and maintain uptime.

Operation is straightforward and efficient. The human-machine interface (HMI) provides clear control, with safe service access and a design optimised for easy cleaning and effective use of space. Operator training is fast and simple, reducing ramp-up time for new staff.

Advanced automation for production efficiency

CAMPEN’s fully automatic nonwoven winding automation system supports continuous, high-volume production. Automatic roll change, tail sealing, and label application features allow uninterrupted line operation and minimise unnecessary halts. Integrated accumulators and web guiding systems ensure consistent quality and steady output. Automation features reduce manual error and keep high quality standards throughout each shift.

Finished roll handling is also addressed. Built-in packaging modules wrap and strap rolls for shipment, while roll logistics solutions transfer products to storage or further conversion. All modules are unified under a central control system, providing coordinated workflow, clear diagnostics, and dependable operation.

• Automatic roll change: Minimises machine downtime and reduces waste during product changeover.
• Accurate web tension control: Improves layer bonding and edge consistency for nonwovens and films.
• Hot-melt tail and start fixation: Cuts the need for tape and prevents adhesives from contaminating rolls.
• Recipe-driven controls: Standardise roll construction to maintain product consistency and reduce setup time.
• Integrated packaging solutions: Simplifies logistics, reduces labour needs, and decreases traffic around the line.
• Diagnostics and remote support: Advanced tools help limit unplanned downtime and streamline maintenance tasks.

For demanding geotextile winding and heavy technical nonwovens, reinforced frames and robust drives handle wide, heavy rolls safely. For thin films and polyethylene, precise control loops and adjustable nip pressure prevent wrinkles. Each detail in the nonwoven winding automation system supports greater efficiency, predictable output, and workplace safety.

Expert project support from start to finish

With more than 40 years of winding and automation experience, CAMPEN offers in-depth project knowledge for every nonwoven winding automation system. Engineers collaborate with plant teams and technical managers to define process targets and match your requirements. Modelling line speeds, roll dimensions, and material flow ensures that the solution is reliable and tailored for your space and budget. Machines are designed for reliability, continuous operation, and long service life.

CAMPEN delivers the full range, from single winders and slitting solutions to comprehensive turnkey nonwoven winding automation systems. Each machine is pre-tested, supplied with clear documentation, CE certification, and operator training. After commissioning, support includes optimisation, spare parts, and upgrades as your production needs evolve.

• Space-saving concepts for wide materials: Maximise available area and simplify product handling.
• Seamless packaging integration: Streamlines logistics and improves warehouse flow.
• Modular architecture: Expandable to meet rising demand while minimising disruption.
• Quality and reporting tools: Facilitate audits and continuous improvement projects.
• Advanced safety systems: Comprehensive guarding and compliance to strict EU requirements.

Industry applications range from geosynthetics and construction nonwovens to artificial leather, felt, spunlace, airlaid, and technical laminates. Each type benefits from specialised winding control strategies, ensuring reliable results with either centre-driven or surface-driven winders.

Consult with our engineers about your winding automation goals

For stable roll quality, fewer unplanned stops, and higher throughput, trust in our expertise. Share your current line setup, product range, and output expectations. We will configure a nonwoven winding automation system to meet your goals, with well-defined timelines and full support throughout.

Need help with your nonwoven winding automation system project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.