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    Advanced roll slitting and winding technology for high-quality production

    Reliable integrated winding and packaging line for nonwovens

    For more than 40 years, CAMPEN Machinery A/S has delivered reliable and robust winding and converting solutions to the global nonwoven and technical textile market. Our integrated winding and packaging line helps you achieve stable, high-speed production, consistent roll quality, and reduced scrap rates. Each line is designed and engineered according to your materials, required production speeds, and frequent changeover needs. With precise web control, robust mechanics, and easy-to-operate human–machine interfaces, we offer dependable solutions for the nonwovens industry—whether you are processing geotextiles, technical textiles, or filtration media.

    Proven solutions for efficient winding, packaging, and roll handling

    CAMPEN’s integrated winding and packaging line solutions are developed with a focus on uptime and product consistency. Our systems use servo-driven winding, high-precision tension control, and mechanical reliability to produce high-quality rolls and optimise your throughput.

    We offer centre and surface winding options for different web properties. Our servo systems maintain constant web tension from empty to full roll, preventing core damage and reducing the risk of wrinkles or telescoping. Automation—in tube feeding and roll change—cuts down manual intervention and maximises cycle speed, creating a safer work environment.

    • Accurate web tension control prevents wrinkles, improves edge profiles, and protects core integrity.
    • Automatic roll change increases output and minimises operator effort.
    • Seamless integration of winding and packaging boosts workflow efficiency and operator safety.
    • Reliable performance lowers maintenance downtime and keeps your production on schedule.

    Each integrated winding and packaging line is modular and can include labelling, wrapping, automated roll conveying, and palletising systems. This helps streamline your entire value chain—from slitting or rewinding all the way to finished pallets, reducing handling steps and supporting safe, continuous operation. Advanced HMIs enable fast product changeovers and easy cleaning, supporting both high-speed lines and demanding technical applications.

    Customised configurations to fit your technical and production requirements

    No two production facilities are alike, and every integrated winding and packaging line from CAMPEN is engineered to your substrate types, web widths, and layout constraints. Whether you need in-line winding downstream of web forming or off-line roll conversion, we adapt each line using proven accumulator systems and precision drives. These protect web quality and maintain consistent speed—especially during automatic roll changes.

    Our solutions cover materials from spunlace and spunbond nonwovens to heavy geotextiles and glass fibre mats. Drive concepts and winding forces are matched to your process, with surface winding for wider or heavy webs and centre winding for stretch-sensitive products. Integrated slitting and trimming improve edge quality and reduce dust or loose fibres, helping you supply high-quality finished rolls to your customers.

    • Selectable roll and core dimensions support your downstream packaging, transport, and customer requirements.
    • Automated tube handling cuts changeover time and reduces operator workload.
    • Hot-melt or tape-based fixation at roll start and end delivers clean and secure roll tails.
    • Accumulator integration helps you maintain uninterrupted production during roll changes.

    From high-speed disposable nonwoven lines to heavy-duty technical textiles, we configure every integrated winding and packaging line for your process demands. Features such as traceability, remote monitoring, and automatic recipe management support smart factory concepts and Industry 4.0 integration. Safety is built in, with guarding, safety PLCs, and compliance with the EU Machinery Directive as standard.

    Ergonomic operation, reliable performance, and comprehensive engineering support

    Operator protection and ease of use are at the core of every integrated winding and packaging line we deliver. Our designs feature ergonomic roll handling, guarded nip points, and well-defined safety zones to reduce accident risk while supporting fast maintenance access. Integrated roll lifting, tilting, and wrapping minimise manual handling, supporting your health and safety goals.

    Each system includes intuitive controls for recipe management, data logging, and alarm reporting, ensuring your rolls meet quality targets every shift. Remote diagnostics and support enable quick troubleshooting and help prevent extended downtime. Optional connections to MES or ERP systems allow roll tracking, label printing, and real-time production reporting—ideal for technical managers targeting higher OEE.

    • Comprehensive service and training speed up production ramp-up and improve safe operation.
    • Genuine spare parts and retrofit options extend line lifecycle and reliability.
    • Energy-efficient drives help you reduce total energy consumption even at high speeds.
    • Consistent, robust operation supports your quality and delivery commitments shift after shift.

    We provide clear technical documentation, factory and site acceptance tests, and on-site support during commissioning. CAMPEN’s engineering team brings decades of experience in the development, optimisation, and support of automated winding and packaging solutions worldwide. Our collaborative project management process ensures your targets are met—from investment planning and layout to handover and lifetime service.

    Start your integrated winding and packaging line project with CAMPEN

    Whether you are investing in a new integrated winding and packaging line or upgrading an existing one, our engineers will support you every step of the way. Share your production data and targets with us, and we will prepare a tailored engineering proposal to fit your technical needs and investment plan. Review automated packaging options, discuss line integration, and see reference projects at campenmachinery.com/nonwoven. For more details or to discuss your project, contact our experts at campenmachinery.com/contact-us.

    Need help with your integrated winding and packaging line project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

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