Since the 1970s, CAMPEN Machinery A/S has delivered reliable high-volume winder and converting systems to leading manufacturers worldwide. Our high-volume winder solutions are designed to maximise uptime, deliver consistent product quality, and enable safe, efficient daily operation. With decades of technical expertise, we create robust, easy-to-operate winding systems tailored to your specific process requirements. We listen carefully, simulate layouts, and adapt winding technology to your materials, ensuring a seamless fit with your production. From initial engineering to commissioning, our team is with you every step to secure your productivity and keep total costs low. Whether you require in-line winding, off-line rewinding, or fully integrated packaging, we deliver ongoing support throughout your winder’s entire lifecycle.
CAMPEN’s high-volume winder solutions support extended production runs and fast roll changes. Our servo-controlled winding and advanced tension control system maintain steady web tension and protect material thickness, no matter the roll size. The automatic roll change feature transfers rolls at full production speed, reducing unplanned stops and unnecessary waste. Operators benefit from stable roll geometry and fewer manual interventions.
Each high-volume winder is built with a solid, durable frame, quality drive components, and safe operator access points for easy maintenance. Clear, intuitive controls make operation simple. Recipe memory functions allow fast, repeatable set-up for various products. Our systems work seamlessly in-line with carding, spunlace, or airlaid process lines, or off-line for slitting and rewinding. Integrated nonwoven roll handling, material accumulators, and protective guarding keep your operation safe and on schedule.
Every production line has unique needs. We configure your high-volume winder to match web widths, material weights, and surface finish requirements. For geotextile winding or heavy-duty felts, our systems provide solid torque and robust roll support. For delicate spunlace or airlaid products, precise nip force and gentle tension control ensure material integrity. With automatic tube feeding, core positioning, and options like hot-melt roll fixation, scrap is reduced and roll consistency is improved.
Our roll handling and integrated packaging modules connect directly to the high-volume winder, speeding warehouse transfer. Labelling, weighing, and stretch film wrapping can be added after slitting for streamlined logistics. MES data integration ensures full traceability and supports thorough quality audits for each production batch.
Our servo-driven, high-volume winder systems achieve precise web tension and stable roll density. Edge guiding, automatic diameter measurement, and torque compensation ensure straight-edges every time. Optional web inspection and automatic splice detection further improve your product quality. The winder securely records critical production data for each roll, enabling process improvement and traceability.
From early project design through commissioning and beyond, you can rely on our full lifecycle support. Our experienced team delivers training, spare parts, and equipment upgrades. We retrofit older machines with automatic roll change and modern safety controls to extend asset value and improve productivity. With over four decades of winding knowledge, we offer practical advice and reliable solutions aligned with your production targets.
Need help with your high-volume winder project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.
Peder Helbo
Sales Director