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    Heavy-duty slitter rewinder solutions designed for efficient material processing

    High-capacity nonwoven winding systems for efficient textile production

    Since the 1970s, CAMPEN Machinery A/S has delivered reliable high-capacity nonwoven winding solutions to demanding industrial production lines. Our robust systems are designed for continuous operation, providing consistent web quality, low material wastage, and enhanced operator safety. High-capacity nonwoven winding systems from CAMPEN are engineered to support efficient production of technical textiles, geotextiles, and filtration media. Technical directors and plant managers rely on our equipment to optimise throughput, improve roll consistency, and achieve stable 24/7 processes.

    Optimising production with advanced winding solutions

    The performance of your nonwoven production line depends heavily on the reliability and capability of the winding system. Our high-capacity nonwoven winding technology is developed to handle modern spunlace, spunbond, meltblown, and felt materials. Precision servo control provides accurate web tension regulation, minimising defects such as telescoping, stretch, and wrinkles. Flexible configurations allow you to choose between centre-driven or surface-driven winding to suit your specific web properties and basis weights.

    Consistent roll quality enhances productivity

    Achieving predictable, easy-to-handle rolls is essential for downstream processing and shipping. CAMPEN’s tension management ensures web structure integrity throughout each winding run, resulting in tightly wound, uniform rolls. Automated roll change, integrated core loading, and touch-free web cut-and-transfer help you maximise output and reduce downtime. Our winding equipment accepts wide webs and produces large-diameter rolls for demanding applications.

    • Servo-based controls keep web tension stable, reducing product loss and increasing process reliability.
    • Automated core and roll handling systems reduce manual intervention and support operator safety.
    • Tight integration with slitting enables quick conversion into customer-specific widths.
    • Heavy-duty frames and shafts support non-stop manufacturing, even with wide technical textiles and geotextiles.
    • User-friendly HMI layouts provide clear production data to operators and supervisors.

    Quick product setup and recipe management support grade changes and short production runs without sacrificing speed or uniformity. Integrated safety features protect operators and reduce the risk of handling incidents during roll change operations.

    Customisable winding setups for diverse production requirements

    No production environment is identical. We supply high-capacity nonwoven winding systems that fit both in-line and off-line line configurations. Accumulators and hot-melt web fixation (start and end) ensure roll integrity during changeovers and storage. Our systems manage demanding material widths and roll diameters, meeting the needs of geotextile and filtration manufacturers producing for civil engineering and automotive markets.

    Higher efficiency through automation and integration

    With advanced automation, you reduce manual handling and labour input across your winding and packaging process. Automated core feeding, web slitting, and cut-transfer systems deliver speed and precision, while reducing errors. Integrated labelling and palletising modules help streamline packing and dispatch, making your workflow safer and more efficient. Tension and nip control support sensitive substrates, preventing web damage and maximising roll uniformity.

    • In-line high-capacity nonwoven winding eliminates extra steps and maintains product cleanliness.
    • Off-line winding and inspection enable additional slitting, quality checks, and tailored roll formats.
    • Integrated palletising and packing boost throughput, lower costs, and reduce handling risks.
    • Wide, heavy rolls and flexible core diameters are supported for diverse applications.
    • Continuous data collection enables OEE tracking and process optimisation.

    We configure every high-capacity nonwoven winding solution according to your product specifications, target speeds, core types, and web layouts. Features such as edge guiding, dust extraction, and splice tables can be included for further quality improvements.

    Guaranteed performance and ongoing technical support

    Decades of specialised experience allow us to design high-capacity nonwoven winding technology that delivers long-term profitability. Our engineers understand how critical tension and nip settings affect edge quality and roll hardness. CAMPEN supports you from design and commissioning through to after-sales service—helping you achieve fast setup, reliable output, and low downtime.

    Comprehensive collaboration throughout the project

    Our team works with you at every stage, from needs analysis and technical specification to FAT, installation, and staff training. After commissioning, you benefit from professional after-care, including remote assistance and spare part supply to keep uptime high. We design systems for minimal routine maintenance, energy efficiency, and seamless integration into existing lines.

    • Trusted solutions for continuous web handling in technical textile manufacturing.
    • Capability to wind and process geosynthetics, felts, filtration media, and composites.
    • Intuitive control systems reduce training requirements and help avoid user error.
    • Automated packing lines improve delivery speed and free up labour resources.
    • Efficient drives lower energy costs and support sustainable production.

    Whether you work with nonwoven materials for construction, automotive, or hygienic applications, our custom high-capacity nonwoven winding equipment ensures high reliability and ease of operation. You benefit from high-quality products, reduced waste, and a safer working environment.

    Need help with your high-capacity nonwoven winding project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

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      Peder from Campen