Automatic winding solution for airlaid materials

Since the 1970s, CAMPEN Machinery A/S has provided converters and producers with reliable, efficient winding technology. Our automatic winding solution for airlaid materials delivers stable, high-quality rolls with minimal operator intervention. Designed with robust engineering and durable components, our systems focus on safety, ease of use, and reduced production costs. We collaborate with you to align web behaviour, production line layout, and speed requirements. This approach ensures controlled winding, consistent roll formation, and maximum uptime for nonwoven production. Whether your facility requires in-line winding after web forming or off-line rewinding, our solution safeguards sensitive airlaid webs and maintains continuous production without disruption.

Gentle handling and precise winding for airlaid webs

Airlaid materials need careful tension control and secure web guidance. Our automatic winding solution for airlaid materials uses servo-driven motors, supporting centre or surface winding to maintain steady nip and constant tension. Advanced control systems protect web bulk and absorbency, producing evenly wound rolls and reducing the risk of defects. Integrated edge sensors and web guiding keep materials aligned and free from contamination, even during high-speed operation.

Each system is configured for either in-line winding or off-line rewinding, suited to your production process. Automatic roll change and core feeding systems help to minimise downtime and manual tasks. Hot-melt start and end fixation enhances roll quality for safe, reliable downstream processing. Accumulator options allow you to separate upstream and downstream lines, enabling smooth machine operation during roll or core changes without halting production.

• Servo-driven control minimises web stretching and prevents dust accumulation on airlaid materials.
• Automatic roll change system reduces manual intervention and keeps productivity high.
• Centre-driven winders maintain optimal roll density for soft, compressible airlaid webs.
• High-speed operation increases yield while maintaining superior roll quality.
• Integrated automated packing improves safety and minimises manual material handling routines.
• Special nonwoven roll handling features keep edges safe and maintain the integrity of each roll.

Custom solutions for different processes and materials

Every production line is unique. We configure your automatic winding solution for airlaid materials to meet your required web width, thickness, roll diameter, and core specifications. You may select centre, surface, or hybrid drive winding, according to your material’s characteristics. Slitting and rewinding modules let you create narrow, clean-edged rolls. If your workflow requires geotextile winding or processing of more abrasive webs, we integrate fitting solutions seamlessly.

Our winding machines support a wide material range. You can standardise your equipment for use with airlaid materials, geosynthetics, technical nonwovens, geotextiles, felts, spunlace, glass fibre, artificial leather, faux leather, nonwoven fabric, plastic film, and polyethylene film. User-friendly operator interfaces, recipe management, and clear HMI screens ensure fast changeovers and reduce training demands.

• Custom setups for wide-format materials enhance production line capacity.
• In-line winders allow for compact plant layouts and reduced storage requirements.
• Off-line rewinders enable premium roll quality in demanding production settings.
• Automated packaging flows lower labour cost while boosting line efficiency.
• Edge trim and dust extraction systems maintain clean, safe production environments.
• Flexible core, shaft, and mandrel systems integrate with existing handling assets.

Dependability, safety features, and comprehensive service

With decades of expertise, our automatic winding solution for airlaid materials is built for reliability in nonwoven roll processing. Our machinery uses trusted engineering and reliable parts for lasting service. Continuous diagnostics and machine condition monitoring help you plan servicing and reduce unplanned stoppages. Safety features such as machine guards and light curtains keep staff safe while enabling straightforward access for cleaning and maintenance.

CAMPEN Machinery A/S supports your project through every phase by testing materials, setting precise tension parameters, and optimising operational recipes. After installation, we offer operator training, access to spare parts, and remote technical support to stabilise your OEE and reduce total cost per roll. Scheduled audits and regular software updates ensure peak efficiency and extended machine lifespan.

• Dependable, consistent production helps minimise waste and boost product output.
• Accurate web tension management supports top-quality roll building and efficient downstream processes.
• Energy-saving drives and operating sequences support reduced electrical usage.
• Detailed data logging delivers traceability and full control over product quality.
• Worldwide service and remote diagnostics reduce downtime and support ongoing operation.
• Adherence to all EU machinery directives ensures full compliance and worksite safety.

Streamline your airlaid winding process with CAMPEN

Need help with your automatic winding solution for airlaid materials project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.