automatic winder for airlaid: reliable winding for nonwovens

Since the 1970s, CAMPEN Machinery A/S has provided reliable winding systems tailored for nonwovens and technical textiles. Decades of expertise, robust mechanical engineering and deep focus on customer challenges allow us to minimise waste and improve uptime in your production line. When you need an automatic winder for airlaid, our solution brings together servo-driven winding, precision tension control, and intuitive operation. This combination protects delicate airlaid webs, ensuring excellent roll build for both high and low basis weights. Each system is delivered as a complete package, including automatic roll change and integrated packaging, engineered for safe and cost-efficient operation.

Specialised winding for airlaid and technical nonwovens

Gently handling fragile airlaid webs is essential for consistent output. Our automatic winder for airlaid features servo-driven technology that maintains steady web tension and controlled nip force over the entire roll diameter. This approach preserves the structure and bulk of your material while reducing the risk of telescoping and core damage. Various winding concepts are supported: centre-driven, surface-driven, or combined—each suited for different thicknesses and end-product requirements. The system accommodates both in-line winding for seamless production and off-line slitting or rewinding for extra flexibility.

Advanced components including automatic core feeding, hot-melt adhesive for roll starts, and integrated packaging modules keep manual intervention to a minimum. With these features, your operators are protected from dust and physical strain, and quality remains stable shift after shift. Our dynamic tension control monitors web characteristics in real time, automatically fine-tuning process parameters to guarantee tight and straight rolls every time.

• High roll quality: stable web tension prevents common defects like starring and edge crushing.
• Enhanced productivity: uninterrupted roll change reduces downtime and shortens production cycles.
• Reduced waste: accurate splicing minimises scrap between transitions.
• Safer work environment: smart guarding and automation limit manual handling risks.
• Configurable formats: adjust width, roll diameter and core specifications easily for different orders.

Engineering reliability and performance into every winder

CAMPEN winders have served industry leaders in nonwovens, hygiene and geotextiles for more than 40 years. Designed for continuous operation, our systems use rugged materials and straightforward modules, making maintenance and component changes fast and cost-effective. All control aspects are managed through servo drives for optimal speed synchronisation and smooth roll transfer regardless of web speed or material.

Recipe handling, production tracking, and diagnostics are built in, streamlining batch repeatability and certification. Operators can store and recall process setups for different product types, ensuring fast changeovers with minimum operator error. For lines requiring additional tasks such as slitting or rewinding, we offer precise edge control and multi-slit options to maximise throughput without compromise.

• Dependable operation: robust construction limits breakdown risk and service interruptions.
• Consistent density: accurate process control provides uniform rolls in all production batches.
• Expandable design: modular platforms are ready for new materials and future line expansion.
• Integrated automation: roll packaging, labelling and conveyor discharge are fully automatic for efficient downstream handling.
• High-speed output: roll change at production speed keeps your airlaid line productive.

We adapt each automatic winder for airlaid to your specific web properties and in-plant standards, supporting hygiene, technical and filtration nonwovens with stable and safe operation.

Operator-focused and fully integrated systems

The automatic winder for airlaid is delivered to fit effortlessly within both modern and established lines. We align systems with your floorplan, utilities, and existing machinery. In-line winding solutions match the pace of your airlaid web forming, while off-line winding supports inspection and conversion jobs. Control is simple, with a user-friendly interface that allows safe operation, quick recipe changes, and responsive fault management.

Safety is integral. The winder platform is fitted with certified guarding, reliable interlocks, and safe torque off. Ergonomic options further reduce the workload for operators, such as automatic shaft removal and roll handling aids. Throughout the project, you can expect full technical support, operator training, and access to a reliable spare parts supply, making upgrades and scaling straightforward when needed.

Key features for maximum efficiency and adaptability

• Continuous winding with web accumulator for fully automatic roll changeover.
• Automatic core insertion and adhesive application for consistent roll building.
• Hot-melt fixation at roll start and end, improving edge strength on low density airlaid webs.
• Inline edge guiding, web spreading and high-precision slitting for narrow or specialised rolls.
• Comprehensive roll handling with automated wrapping, labelling, and discharge systems.

The same reliable winding platform can also process spunlace, felts, and a wide range of specialty nonwovens. Options for laminates and films are available, with centre-driven modules for delicate materials. Choose CAMPEN for an automatic winder for airlaid that is robust, reliable, user-friendly and designed to meet your specific production demands.

Need help with your automatic winder for airlaid project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.