For over 50 years, Campen Machinery has delivered reliable, high-performance winding solutions for the nonwoven sector. Our wide roll winder for nonwovens is designed to support continuous, demanding production, with robust construction and precise control. It processes wide web formats at fast speeds, ensuring consistent web tension and automatic, safe roll changes. Our approach focuses on stable roll quality, reduced material waste, and maximising uptime. Customers benefit from responsive support, proven controls, and superior mechanics that keep production steady.
Producers of technical textiles, geotextiles, and roofing membranes trust our expertise in wide-width winding, drum winders, surface winders, and in-line nonwoven roll handling up to 5,000 mm. Our wide roll winder for nonwoven is engineered for rapid direct winding, large roll build-up, reliable web tension monitoring, and low-waste roll changeovers. Backed by decades of experience, our solution fits flexibly into new or existing nonwoven lines.
Our wide roll winding systems enable high-speed, continuous operation for web widths up to 5,000 mm. Designed for robust, low-maintenance performance, each winder handles wide materials with minimal manual intervention and delivers stable, predictable results. The system integrates smoothly with upstream production equipment and can include an accumulator for uninterrupted running during roll changes. With features such as guided web handling and programmable tension control, you can expect sharp roll edges and uniform density roll after roll.
Choose between pope winders, drum winders, or surface winders, configured to your application and line speed. Every solution uses a rugged base frame, reliable drives, and secure safety systems to support long-term, dependable production.
Campen’s wide roll winders serve industries including nonwovens, technical textiles, filtration, geotextiles, and roofing materials. Designed for high-output continuous web winding and large roll build-up, our systems prepare rolls for efficient downstream converting, slitting, or further processing – all with consistent quality and minimal scrap.
Achieving stable rolls starts with proper tension and pressure management. Our wide roll winder for nonwoven uses servo technology and closed-loop controls to adapt web tension and pressure zone settings dynamically during winding. Tension is automatically fine-tuned for changing roll diameters and line speeds, securing flat edges and dense, even rolls. This steadfast tension and pressure regulation prevent telescoping, baggy lanes, or soft spots in the roll.
Operators can manage product recipes, material widths, and winding parameters via a user-friendly HMI. Roll changes are safe and rapid, while ensuring operators have full control. Optional features like automated web guiding and edge trimming optimise roll geometry and cut unwanted material loss.
From very light nonwoven webs to heavy reinforced technical textiles, our wide roll winders secure output quality and seamless transition to processes such as slitting, laminating, or converting. Expect stable tension, reduced scrap, and smooth roll handling at every stage.
Steady uptime is vital for nonwoven production. Campen’s wide roll winder for nonwoven achieves this with automatic roll change at line speed and guided shaft handling for safe, easy operation. Advanced splice systems and optional accumulators keep your lines running with minimal pauses, even during roll changes or while performing routine maintenance.
You benefit from straightforward maintenance access, the use of standard components, and well-documented system guides. Remote assistance and ongoing support are available to minimise downtime and quickly resolve any issues. Each solution is delivered as a complete package, including on-site installation, start-up, and operator training.
Nonwoven manufacturers and technical textile producers gain proven quality and output benefits with every Campen wide roll winder for nonwoven. Operations run smoothly and predictably, ensuring excellent material handling and throughput for every shift.
Discuss your specific roll winder requirements—such as target line speed, web width, and finished roll diameter—with our experienced team. We work closely with you to select and configure the right wide roll winder solution for your plant. Our engineers review your nonwoven type, tension and pressure demands, and automation preferences to deliver a robust, easy-to-operate package that meets all your quality and process needs.
Need help with your Wide roll winder for nonvowen project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.
Peder Helbo
Sales Director