Web handling for elastic materials – robust, efficient solutions

At CAMPEN Machinery A/S, we develop and manufacture reliable, robust systems dedicated to web handling for elastic materials. Our solutions help you achieve stable, safe and efficient processing for sensitive and stretchable webs. With advanced web tension control, precise unwinding and rewinding, and easy-to-operate roll-to-roll machinery, we provide dependable mechanics and accurate automation. This ensures consistent product quality, high production uptime and less material waste. We work in close partnership with our customers to specify their requirements and deliver practical web handling systems that add real value and measurable results.

Stable tension management for elastic and rubber webs

Elastic and rubber materials often present challenges such as stretching, neck-in or web edge defects. Effective web handling for elastic materials demands precision in web tension regulation throughout every stage. We employ load cell-based tension control and closed-loop motor management to guarantee stable, repeatable tension. Drives, brakes and clutches are configured to meet your specific product demands. Unwinding and rewinding modules are designed to deliver balanced rolls and prevent damage to sensitive webs, while web guiding systems maintain accurate web tracking even at high speeds.

This combination prevents over-tension, edge waves and roll irregularities, delivering improved roll quality and reduced web breaks. Fast changeovers and easy-to-understand HMI interfaces boost operator confidence. Maintenance is simplified with robust, accessible components, supporting both safety and uptime.

• Precision load cell feedback keeps web tension within defined and stable parameters.
• Advanced motor control with torque limits minimises stretching and deformation.
• Taper tension management during unwinding and rewinding ensures optimal roll build-up.
• Web guiding and sensor technology improve web tracking and reduce edge defects.
• Integrated automatic splicing shortens downtimes and reduces scrap rates.
• Comprehensive safety features protect operators and machines.

Our web handling for elastic materials solutions streamline production, leading to better web control, higher product quality and reduced costs. These benefits apply whether you process elastic, rubber-based or other sensitive substrates.

Customised machinery for sensitive, elastic and rubber webs

Each web handling system for elastic materials is engineered to your product’s specific needs. We select the right web path design, roller surfaces and materials to guarantee gentle yet reliable web transport. Nip, lay-on rollers and spreaders are optionally used for sticky, coated or delicate materials. Our slitting and trimming equipment delivers clean, dust-free cuts to maintain fibre integrity and line clarity. The result is robust, easy-to-operate, low-maintenance machinery tailored to your operation.

For slitting processes, we offer razor, shear or crush knife modules with precise adjustment suited to elastic films and fibres. Rewind stations feature adjustable lay-on controls, accommodating various core sizes and web widths. Ergonomic design and safety guarding facilitate secure, efficient handling.

• Customised web paths minimise web marks, sticking and flutter.
• Flexible slitting solutions provide accurate cuts and reduce rejects.
• Controlled nip and lay-on rollers support uniform roll formation and density.
• Efficient edge trim handling ensures a productive, orderly line environment.
• Recipe-based controls speed up set-up and lower dependency on operator skill.
• Accessible design promotes fast cleaning and preventative maintenance routines.

Our experience covers web handling for elastic materials such as laminates, adhesive films, nonwovens and other technical textiles. We integrate unwinding, slitting and rewinding seamlessly into new or existing lines, focusing on stable production speeds and minimum waste.

Comprehensive expertise and project support

Since the 1970s, CAMPEN has delivered web handling solutions for elastic materials and nonwoven production. Our knowledge connects durable mechanics with user-friendly automation and quality-focused controls. We manage the full process—from initial design, engineering and build through FAT and commissioning. For upgrades, we retrofit lines with modernised tension control, advanced drives and precision load cells.

Integration with PLCs and HMI, data collection and plant connectivity ensure production transparency and control. Services include remote and on-site support, spare parts, as well as operator training and preventive maintenance. Our commitment is to reliable results, efficiency and long-term partnership throughout every project lifecycle.

• Proven references in nonwoven, elastic and other specialty web applications.
• Drive, control and tension system upgrades extend line productivity and reliability.
• Real-time data capture assists with tension, quality and yield optimisation.
• Structured training supports repeatable, safe operation across your teams.
• Lifecycle partnership helps reduce total cost and maximise line longevity.

Discuss your elastic web project with our technical experts

Share your application details, web specifications and quality requirements with us. We will recommend reliable, practical web handling for elastic materials—covering unwinding, slitting, rewinding and guiding. CAMPEN engineers can assess your current process, support trials and deliver a tailored quotation. Contact us for new machinery or to retrofit existing lines and gain robust, easy-to-operate solutions.

Need help with your web handling for elastic materials project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.