Reliable turnkey slitter rewinder line for nonwoven production

Since the 1970s, CAMPEN Machinery A/S has delivered robust converting technology for the nonwoven industry. We combine extensive slitting and rewinding experience with reliable project management. Our turnkey slitter rewinder line for nonwoven production is designed for safe, stable and efficient performance. We manage your complete project from concept to ramp-up, providing a single accountable partner. This lowers project risk and ensures you receive a reliable line that consistently delivers high roll quality, every shift.

Engineering the complete nonwoven converting process

We design and deliver the entire converting process to suit your specific nonwoven materials, product formats and production targets. A turnkey slitter rewinder line for nonwoven production from CAMPEN typically includes:

• Unwinding units and advanced web handling systems
• Precise tension control for stable material flow
• Integrated calendering and printing modules
• Hotmelt tape application options
• High-efficiency slitting and rewinding solutions
• Automated roll handling, packing and palletising sections

Engineers size each module based on your web speed, basis weight and required roll dimensions. Machine controls, safety features and data collection points are built into every stage of the line. This results in one integrated converting line rather than a series of stand-alone machines.

We handle all supplier interfaces—mechanical, electrical and software—streamlining installation and commissioning. Unified integration supports stable production flow with fewer handovers. Each process step is balanced, ensuring production stability and consistent results.

Key advantages of a fully integrated converting line include:

• Single point of contact to minimise project risks and simplify communications
• Harmonised drives and controls for energy efficiency and reduced equipment wear
• Aligned web paths and tension management for consistent roll quality and higher yields
• Standardised operator interfaces for easier, safer operation

We customise systems for various nonwoven types—such as spunbond, meltblown, airlaid and carded webs—adapting line components to suit fibre, loft and strength needs. Features like edge trimming, web cleaning and automatic splicing can be included for greater process efficiency. This complete line delivery supports throughput, high uptime and quick changeovers.

Reliable slitting and winding for nonwoven materials

CAMPEN’s core expertise is the precise slitting and rewinding of nonwovens. We engineer knife systems and winding modules for demanding nonwoven properties, focusing on low and variable tension, exact edge control and clean material separation. Our slitter modules offer options for shear, crush or razor blade cutting. Quick-change cassettes allow short setup times and can improve operator safety.

The rewinder can operate in centre, surface or gap winding mode, depending on your product and roll build requirements. Lay-on pressure, nip adjustment and taper tension are programmable and recipe-driven. This helps ensure optimal roll tightness without material damage, as well as straight edges. Precision web guiding and closed-loop tension control enable stable handling of elastic or delicate laminates at higher speeds.

Advantages for customers include:

• Precise knife setup reduces dust generation and minimises rework
• Automatic core loading and roll discharge reduce manual handling
• Integrated inspection systems support downstream quality control
• Fast, repeatable changeovers allow for more SKUs and shorter lead times

Robust bearings, frames and shafts maximise machine lifetime. Design focuses on safe, clear service access. Safety guarding meets all CE standards, and every project includes a documented risk assessment. Our lines offer high uptime, consistent roll build and predictable maintenance—regardless of shift or operator.

Professional project management and ongoing support

Every turnkey slitter rewinder line for nonwoven production is managed by experienced project professionals at CAMPEN. We supply clear layouts, thorough risk assessments and defined schedules. Factory acceptance tests can include your own production materials. Line speeds, recipe functions and safety features are validated before shipping. This careful approach limits surprises during site installation and enables faster production ramp-up. Operator training covers all aspects of operation, maintenance and health and safety.

Our converting lines can integrate seamlessly with your MES or ERP systems. Automatic order downloads, recipe management, quality data logging and roll labelling are all supported. Clear supplier interfaces and detailed signal lists ensure smooth automation, data exchange and long-term reliability. After commissioning, our team provides remote diagnostics, original spare parts and scheduled service support.

Benefits for your production process include:

• Structured commissioning that quickly achieves stable, high-quality output
• OEE and waste tracking capabilities to increase efficiency and capacity
• Upgrade and retrofit options to prolong line life and reduce capital costs
• Access to a global service team with in-depth machine expertise

CAMPEN Machinery A/S has been supplying reliable, easy to operate nonwoven machinery for decades. We know how each detail in web handling affects finished roll quality. Our approach ensures stable control, straightforward daily operation and clear technical documentation. Your team benefits from equipment that delivers consistent results, every run.

Need help with your turnkey slitter rewinder line for nonwoven production project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.