Turnkey nonwoven production line solutions for efficient manufacturing

Since the 1970s, CAMPEN Machinery A/S has delivered reliable converting solutions for the nonwovens industry. Each turnkey nonwoven production line is configured to suit your products, plant layout, and production needs. Our technical specialists manage the full process, ensuring dependable technology optimised for your requirements. From initial concept through engineering, installation, and ramp-up, we help you achieve stable output, low waste and high operational safety. With one main point of contact, your team avoids the complexity of dealing with multiple suppliers and can focus on safe, efficient production.

Comprehensive design and integrated delivery for your nonwoven plant

CAMPEN supplies the entire turnkey nonwoven production line, integrating all key process steps including unwinding, web handling, calendering, slitting, rewinding, packing, and palletising. Our engineers prepare the layout for optimal material flow, energy efficiency, and space usage. Integrated system controls, interface management, and safety circuits ensure coordinated project delivery and production stability.

• Central project management minimises communication breakdowns and reduces risk during delivery.
• Web handling and tension control systems optimise product consistency and reduce web defects.
• Modern calendering and printing modules allow precise thickness and register control.
• Energy-efficient drives lower power consumption per tonne of nonwovens produced.
• Factory acceptance testing enables rapid commissioning and faster ramp-up.

Our turnkey nonwoven production lines can feature advanced web inspection, hotmelt and tape systems, modular slitting, as well as coordinated roll handling and packing solutions. Each segment of your line is selected to fit your production speeds, widths, and product mix. We work with trusted partners for packing and logistics integration, ensuring robust and reliable system performance from day one.

Product-focused technology and robust process solutions

Reliable operation is key to a successful nonwoven production line. Our unwinders use automatic splicing and controlled tension to avoid stops and reduce defect risk. Precisely guided web transfer improves edge alignment for downstream finishing stations. Calendering enhances thickness uniformity, while integrated printing delivers accurate and repeatable graphics or marking.

Tape and hotmelt applicators boost product strength and bonding quality with accurate adhesive dosing and application. Our slitter and rewinder modules are engineered for high-speed, dust-minimised processing, providing clean edges and uniform winding tension on every roll. Finished products enter fully integrated roll handling, packing, and palletising, simplifying storage and despatch.

• Automated splicing cuts changeover time and material waste.
• Well-controlled tension and web guiding lower the risk of defects and non-conformities.
• Calender modules with temperature and pressure adjustment ensure GSM and product feel meet target specs.
• Register-precise printing improves brand presentation and reduces rework.
• Advanced slitting and clean rewinding help eliminate edge dust and reduce complaints.

Safety, maintainability and lifecycle support are built into every line. Accessible service points, standardised guards and clear HMI interfaces make operation straightforward and minimise downtime. Upgrades for existing plants can be integrated to extend asset service life and maintain high reliability.

Project management, system integration and long-term support

Each turnkey nonwoven production line project starts with careful analysis of your products, facility, and goals. We design the control systems to coordinate web handling, automation, data collection, and traceability—ensuring stable operation and easy operator training. Detailed interfaces for power, air, glue, vision, and packing systems are matched to your facility’s needs. Safety compliance, CE documentation and interface management all get coordinated through one accountable supplier.

• Unified project documentation, project planning and lifecycle support.
• Traceable recipe and product management improves audits and customer transparency.
• Production dashboards enable tracking of uptime, yield and waste.
• Maintenance and service agreements are available for ongoing reliability.

With remote diagnostics, spare parts service, and technical upgrades, our support helps you maximise uptime and reduce operational risks over the long term.

Line configurations tailored to your site and production

Every factory has unique layout requirements. We configure web paths, machine modules, and operating positions to your plant and staff needs. From ceiling heights and crane access to pit designs and utility services, our solutions are adapted to optimise installation and ongoing operation. Scalable modules make future expansion or upgrades straightforward, supporting your business development.

• Standard components cut spare parts lead times and simplify maintenance routines.
• Integration with enterprise systems (ERP, MES) helps automate work orders and data collection.
• Operator workstations are always placed for safety, efficiency, and easy supervision.

With the right configuration, you maintain high productivity, stable quality, and efficient use of material and energy.

Need help with your turnkey nonwoven production line project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.