Robust tension control systems for reliable web processing

For over 40 years, CAMPEN Machinery A/S has supplied reliable tension control systems for elastic, rubber, and sensitive webs. We support the nonwovens, rubber, and specialty sectors with robust, easy-to-operate winding and slitting solutions. Our approach combines mechanical precision, advanced tension management, and technical expertise to ensure process stability and superior roll quality. You gain stable web transport, precise slitting, and uniform results across production. Our focus on safety, high uptime, and low total cost makes us a trusted partner for demanding web processing applications.

How advanced tension control optimises your process

Our tension control systems use accurate feedback loops and engineered mechanics to deliver stable production. We tailor load cells, drives, and rollers to your specific web material and production speeds. Closed-loop control keeps tension consistent during stops, starts, and splicing. This approach means greater process stability, fewer web breaks, and enhanced roll building for every batch.

Handling elastic and rubber materials demands precise control. These webs are sensitive to stretching, deformation, or set. Our systems maintain low tension setpoints, preventing edge damage and distortion. The result is clean slitting, straight webs, and consistent thickness, roll after roll.

Stable web tension throughout production minimises waste and rework.
Load cell feedback and synchronised drives safeguard delicate and coated webs.
Dancer or accumulator integration smooths transitions during line stops and restarts.
Accurate control enables precise slitting and clean web edges.
Consistent transport reduces dust, fibre loss, and fluttering.
Recipe functions simplify rapid changeovers and support repeatable set-ups.
Diagnostic tools and trending help resolve issues fast and improve uptime.
CE-compliant safety features protect operators and ensure safe running.

Engineered for diverse web materials and specialty applications

Every web material presents unique handling needs. Tacky, multi-layered, or perforated webs benefit from dedicated solutions. We specify low-inertia idlers, spreader rollers, and lay-on systems to match each application. Special coatings and web path designs prevent marks and material build-up. Integrated guiding systems hold webs straight for reliable and repeatable results. The outcome is a robust and straightforward process that operators can trust.

Main features tailored to your production line

High-precision load cells, selected for your tension range, enable tight control.
Matched brake and drive systems hold tension steady—down to zero speed.
Winding options (centre, surface, combined) optimise roll firmness and structure.
Differential shafts deliver individual tension for multi-lane slitting.
Ultrasonic or infrared sensors keep uncoated and porous webs on track.
Nip and lay-on controls help prevent air entrapment and telescoping rolls.
Spreader rollers remove wrinkles and bagging before winding or slitting.
Anti-stick coatings for web paths suit adhesive and coated materials.
Vacuum splice tables reduce stretch and ensure accurate joins.
Fast knife set-up and integrated slitting sections speed up changeovers and lower downtime.

These systems feature open controls for easy use and servicing. User-friendly HMIs, alarm support, and data trending are standard. Maintenance staff access all key components quickly for cleaning or knife replacement. We prioritise safe operation and easy handling throughout the equipment lifecycle.

Supporting your projects from first analysis to final production

Since the 1970s, we have partnered with nonwovens, elastic, and technical textile producers to deliver tension control systems that boost line performance. Many customers rely on us for upgrades, retrofits, or complete replacements. We begin by assessing your process, running material trials as needed, and designing a configuration that meets your goals. The system is validated at factory and site trials for tension accuracy, web handling, and final roll integrity. Our engineers remain involved from start-up and training through to ongoing service.

Process reviews align our proposals with your production KPIs and budget.
Material testing and settings optimisation define secure tension limits.
PLC and SCADA integration lowers project risk and quickens commissioning.
Energy saving drives and motors help reduce operational costs.
Service support, spare parts, and remote diagnostics keep your line running.
Comprehensive documentation and CE compliance guarantee safe operations.
Retrofits and expansions extend equipment life with minimal disruption.

We focus on practical, reliable solutions. Our tension control systems deliver long-term process stability, repeatable roll quality, and predictable maintenance costs for your business.

Discuss your web processing needs with our specialists

Share your production widths, speeds, and material handling challenges. We offer a step-by-step path from project scoping to a fully delivered tension control solution—for unwinding, web alignment, slitting, and rewinding. You receive durable, user-friendly systems that fit your operation. Discover more at campenmachinery.com/nonwoven or get in touch for an assessment of your specific process today.

Need help with your tension control systems project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.