Tension control for elastic web – robust, easy-to-operate solutions

Since the 1970s, CAMPEN Machinery A/S has developed reliable solutions for tension control for elastic web in demanding production environments. Our expertise in nonwoven, rubber slitting, and technical textiles allows us to deliver robust, easy-to-operate machinery for consistent roll quality and efficient processing. With advanced tension control systems, we help you achieve precise product dimensions, repeatable results, and reduced waste in every shift.

Integrated tension management for elastic and rubber web lines

Elastic webs present unique challenges such as stretching, relaxation, and creep, which can lead to unstable rolls, edge cracks, and product scrap. CAMPEN systems maintain optimal tension from unwinding to rewinding, supporting both elastic web and rubber web applications. Our closed-loop technology with accurate load cell feedback and responsive drives adjusts automatically for tension fluctuations, roll diameter changes, and speed variations.

• Load cell monitoring prevents web breaks and width inconsistency.
• Torque-controlled winding ensures uniform roll density and reliable edge formation.
• Custom roller coatings minimise damage to soft or delicate elastic materials.
• Precision slitting units offer easy width setup for narrow or wide rolls.
• Fast thread-up paths and simple controls raise operator productivity and safety.

Advanced slitting and rewinding solutions for elastic materials

We engineer slitter/rewinder systems specifically for tension control for elastic web, rubber cutting, and specialty nonwoven lines. Options include friction and differential shafts, controlled nip rollers, dancer arms, and web edge guiding for precision. Digital recipe storage enables immediate recall of settings, preventing operator errors and improving throughput. All units feature clear safety guarding and are built for straightforward maintenance and high production uptime.

Optimising clean production in pharma and high-purity rubber processes

Processing pharma rubber and elastic webs for sterile or clean room use requires special attention. CAMPEN machines feature robust stainless steel frames, hygienic design with smooth surfaces, and minimal retention zones for easy cleaning. Components such as wide-access doors, tool-free rollers, and sealed bearings help you meet strict hygiene, contamination, and maintenance requirements.

• Easy-clean construction supports fast, thorough changeovers and regular sanitation.
• Low-friction, particle-minimising web paths suit regulated and cleanroom environments.
• Quick-release components simplify routine inspection and cleaning tasks.
• Traceable machine parts with documentation for regulatory compliance.
• Stable tension control for elastic web reduces product loss during batch or material changes.

Ensuring compliance and maximising line efficiency

Our processing machinery can be equipped with dust extraction, anti-static treatment, and closed tension systems to help you comply with GMP and quality standards. These measures support operator safety and protect sensitive materials throughout the process. Validation of each unit is supported with thorough documentation and operator training.

Comprehensive support from assessment to ongoing service

No two elastic web processing lines are alike. We begin with sample analysis and process reviews to define your tension control needs and winding targets. CAMPEN engineers design systems matched to your product mix, space constraints, and quality expectations. We provide clear specifications and data on machine capacity, energy use, and performance before committing to build.

• Early-stage testing verifies material handling and reduces production ramp-up time.
• Recipe-based controls speed product changeovers and ensure production is consistent.
• Real-time dashboards allow you to monitor, analyse and adjust line performance.
• Upgrade packages can retrofit older winders and slitters to modern safety and efficiency standards.
• Decades of experience in nonwoven, rubber rolls, elastic web, and precision slitting since the 1970s.

Discuss your project requirements with our engineering team

If you need to improve tension control for elastic web, rubber slitting or rewinding, our team can help. We analyse your production goals, material types, and site layout to propose robust, practical solutions. Our flexible machinery suits technical textiles, hygiene applications, rubber processing, and more. Benefit from expert guidance through the entire project lifecycle, from concept to installation and long-term service.

Need help with your tension control for elastic web project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.