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    Heavy-duty slitter rewinder solutions designed for efficient material processing

    Surface winder for nonwovens – reliable winding and roll quality for production lines

    Since the 1970s, CAMPEN Machinery A/S has delivered reliable winding and slitting solutions to the nonwovens sector. Our surface winder for nonwovens ensures high-speed winding, efficient web handling, and stable roll quality over web widths up to 5,000 mm. Each machine is configured to match your production process, plant layout, efficiency goals, and quality requirements.

    We work with nonwovens producers, technical textile manufacturers, and geotextile operations to address their specific production needs. Your team benefits from easy-to-operate machinery with robust design and simple maintenance. Whether you require an in-line surface winder installed after bonding or a stand-alone drum winder, our solutions offer precise web tension control, automatic roll change, and continuous production with minimal intervention.

    Efficient wide web winding and consistent roll build-up

    Our surface winder for nonwovens is built for efficient wide web winding and uniform roll structure. Servo-controlled tension and precise contact pressure let you achieve consistent roll density across the entire diameter, enhancing downstream converting steps like slitting and laminating. This delivers repeatable performance and dependable quality on every roll.

    Capable of handling web widths up to 5,000 mm, the system is suitable for high-speed lines running nonwovens, technical textiles, geotextiles, and roofing membranes. An optional accumulator enables continuous production during automatic shaft transfer, maintaining throughput at line speed. In-line winding supports compact plant layouts and boosts overall uptime.

    Benefits for nonwovens and technical textile producers

    • Consistent roll density to minimise waste and support customer specifications.
    • Servo-driven tension for precise build-up, improving downstream processing accuracy.
    • Even contact pressure ensures stable roll quality across wide web widths.
    • Support for large batch sizes reduces changeovers and increases efficiency.
    • High-speed winding while upholding strict operator safety standards.

    Advanced controls and safety features maximise uptime

    Our control systems combine advanced web tension regulation with rugged mechanics for reliable operation. The design ensures gentle yet secure handling of sensitive nonwoven materials, even at high production speeds. Automated roll change technology reduces manual intervention and limits downtime, while integrated safety enclosures and interlocking systems make daily operation safe and straightforward.

    Configure your surface winder for nonwovens as a drum winder or with hybrid features to suit your product range. The equipment integrates with upstream processes and downstream slitters, guaranteeing smooth transitions between production stages. For alternative winding needs, you can also consider our pope winder systems.

    Main advantages for your production line

    • Automated roll change reduces stop times and maximises line utilisation.
    • Waste reduction drives down scrap and material costs.
    • Reliable build and high availability lower the risk of unexpected downtime.
    • User-friendly HMI and recipe control simplify operator training and everyday use.
    • Built-in diagnostics allow rapid troubleshooting and safe recovery.

    Custom-built for your nonwoven production and material mix

    Every surface winder for nonwovens we deliver is tailored to specific production and quality targets. Typical use cases include uninterrupted winding of wide webs, building large rolls with repeatable strength, and preparing products for subsequent slitting or lamination. Our engineering team specifies drives, controls, and hardware to suit your fibre types, basis weights, and speed requirements. We manage new installations, line upgrades, and seamless in-line integration.

    Throughout every project phase, from planning to commissioning, our specialists work directly with your technical staff and production managers. We offer operator training, genuine spare parts, and ongoing service to support long-term performance. If you require complementary solutions, such as a pope winder, we can adapt to fit your entire converting line.

    Optimised design for flexible output and reliable quality

    • Servo tension and contact pressure settings for handling variances in material types and thickness.
    • Controlled roll build-up ensures product quality across wide web widths and high speeds.
    • Automatic shaft transfer at line speed keeps changeovers brief and reduces idle time.
    • Accumulator option supports continuous production during roll changes.
    • Compatible with a broad product mix, including nonwovens, technical textiles, and geotextile fabrics.

    Expert evaluation for your winding process

    If you seek greater roll quality, reduced material loss, and higher production uptime, we can assist. Our engineers assess your current line and production needs, recommend the right surface winder for nonwovens for your application, and secure fast integration with existing assets. To explore our range, see our pope winder for nonwovens or contact CAMPEN Machinery A/S for guidance from our specialists.

    Need help with your surface winder for nonwovens project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

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