Spunlace cutting solutions for efficient nonwoven production

Since the 1970s, CAMPEN Machinery A/S has delivered reliable solutions for processing advanced web materials. Our experience in spunlace cutting enables us to support high-quality, stable, and precise nonwoven production. Every project begins with a focus on your specific material properties and target rolls. We engineer robust unwinding, slitting, rewinding, and automation modules to ensure consistent results, easy operation, and continuous uptime for demanding industrial requirements. You benefit from equipment that is simple to use, straightforward to service, and well-suited for round-the-clock nonwoven manufacturing.

Integrated slitting systems for superior production stability

Our spunlace cutting solutions are engineered to deliver accuracy, efficiency, and maximum uptime during slitting and rewinding. Shaftless unwinding units with hydraulic assistance handle even the heaviest mother rolls safely and carefully. An automatic web guiding system and closed-loop tension control maintain precise web stability. This approach results in cleaner slits, reliable edge trims, and uniform roll profiles, shift after shift.

CAMPEN Machinery A/S offers several slitting options, including razor blade slitting, shear cutting, and crush cut knives. Each method is selected based on your fibre blends, basis weights, and downstream demands. Automated knife positioning reduces manual adjustments and increases operator safety. Edge trim solutions with integrated extraction keep production areas cleaner, which is important for quality assurance and operational safety. Depending on your requirements, choose centre, surface, or mixed rewinding for optimal roll build and material integrity.

• Stable handling of large mother rolls minimises web breaks and supports continuous production.
• Precise slitting technology keeps material waste low and helps control running costs.
• Consistent web width reduction at high speeds boosts daily throughput without loss of quality.
• Advanced tension control ensures rolls remain flat and stable for reliable follow-on processing.

All spunlace cutting systems offer safety guarding and are built to CE standards. Optional features such as turret rewinding, automatic roll unloading, and inline product inspection further enhance operational safety. You can rely on spunlace cutting solutions that protect your product’s fibre integrity and support sustainable business practice through efficient material use.

Automation and process integration for spunlace production

CAMPEN’s converting lines for spunlace cutting are designed for easy integration with upstream hydroentanglement processes and downstream tasks like packing and converting. Systems can manage heavy roll logistics, automated changeovers, and transport, all under PLC control. Operator interfaces simplify handling and menu-driven controls speed up format changes. By using inline inspection and dust management, you maintain a clean working environment and consistent product output.

We connect shaftless unwinding, web control, slitting sections, and rewinding operations into a seamless workflow. Production managers can adapt roll dimensions, coordinate batch conversions, and monitor output via built-in data tracking. This delivers precise process control and allows for continuous improvements in line productivity.

• Safe handling systems protect personnel when working with large-diameter mother rolls.
• Flexible slitting setups enable rapid job changes and limit planned stops.
• Tight integration with upstream fibre lines and downstream conversion increases line effectiveness.
• Heavy-duty, round-the-clock design means less unplanned downtime and efficient maintenance routines.

From hygiene and medical rolls to technical textiles and packaging grades, our spunlace cutting lines help you maintain stringent product standards. Functions like automatic web guiding, trim controls, and advanced tensioning deliver uniformity in every finished roll. The result is a reliable supply of nonwovens, ready for further packaging, lamination, or converting according to your product flow.

Specialised services and lifetime support

With over 50 years of experience in nonwovens and spunlace cutting, CAMPEN provides installation, commissioning, and continuous technical support to guarantee high productivity. Our field engineers train your operators and offer remote diagnostics to quickly resolve issues. We work with you to maximise equipment uptime and minimise scrap rates across your plant’s lifespan.

We help you tackle a range of production challenges, from converting jumbo rolls, slitting mother rolls with high accuracy, to preparing custom roll formats for specific customer needs. We also provide upgrade options, spare parts packages, and modular kits for increased throughput or format flexibility in the future.

• Easy-to-use interfaces reduce staff training time and help avoid errors.
• Integrated recipe management enables consistent jobs between shifts and operators.
• Efficient dust extraction keeps your workplace safe and nonwoven output clean.
• Rugged machine components are built to support reliable, on-time delivery to your customers.

Review our full range of spunlace cutting and nonwoven converting technology at campenmachinery.com/nonwoven. Find details on technical features, reference installations, and modular line configurations to suit any production scale.

Work with our spunlace cutting experts

Whether you are planning a new installation or scaling up existing capacity, we are ready to support your nonwoven production targets. Share details on your fibre blends, roll requirements, and expected volumes for tailored system proposals. Our engineers can review plant layouts, utilities, and safety conditions to recommend the best spunlace cutting setup for your needs. Begin your next project with practical advice and clear system options—contact us for a reliable, productive spunlace solution.

Need help with your spunlace cutting project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.