Small format roll cutting and winding system for plastic film

For over 50 years, we have supported manufacturers in producing high-quality rolls from plastic film and technical materials. Our small format roll cutting and winding system for plastic film uses robust Danish engineering to deliver stable, efficient, and safe production. You benefit from reliable operation, precise web control, and clean roll edges every time. We customise each machine for your facility, process, and material range. From concept to installation and service, we help keep your operations running at peak efficiency.

Engineered solutions for converting short rolls from plastic film

Our small format roll cutting and winding system for plastic film converts large mother rolls into shorter rolls with minimal waste and consistent results. By combining slitting and winding, you save floor space and reduce manual handling. The shaftless unwinder is designed for safe, quick roll loading—even when handling heavy parent rolls—helping increase throughput and improve operator safety. The integrated slitting unit enables precise, clean cuts for a variety of films, including polyethylene film and composite laminates. Tight web tension control maintains the condition of thin or sensitive materials, producing uniform, high-quality rolls at speed.

With a fully automatic roll change process, including efficient cardboard tube handling and hot melt sealing, you reduce manual operator tasks and material waste. Built-in recipe management enables fast swaps between different roll widths and lengths, supporting production flexibility and shorter order runs. Optional material accumulators can buffer web flow, supporting reliable stop-and-go operations for connection to labelling or packaging lines.

Advantages of integrated slitting and winding

Smooth conversion of mother rolls to custom short rolls, making it easy to meet customer requirements for length and diameter.
Accurate, closed-loop tension control prevents film stretching and maintains roll stability during transport.
Automatic roll changing and tube feeding cut down on manual work, improving uptime and streamlining labour costs.
Hot melt sealing solutions limit roll unravelling and dust, protecting the integrity of the finished roll.
High-speed operation, with controlled acceleration and deceleration, shortens production cycles and safeguards roll quality.
Compact integration of slitting and winding limits machine footprint and reduces ongoing maintenance compared to separate systems.

Trusted performance for nonwovens and technical film production

The small format roll cutting and winding system for plastic film is relied on by nonwoven, geotextile, and technical textile manufacturers across Europe. We support both in-line and off-line production environments for markets such as geotextiles, construction membranes, spunlace, and airlaid nonwovens. Each unit is built with a rigid, low-vibration frame and reliable components that deliver a long operational life and consistent performance. Our engineering focus ensures mechanical reliability and provides operators with safe and easy access for routine tasks.

Control systems and safety functions comply with EU regulations and industrial standards. User-friendly operator interfaces offer recipe management, diagnostic tools, and production data analysis. Remote support shortens downtime and helps solve issues quickly. We provide factory acceptance testing, full on-site commissioning, and comprehensive operator training. Ongoing support with parts, audits, and system upgrades keeps production running reliably year after year.

Operational impact for technical manufacturing

Quicker changeovers and reduced unplanned stops boost productivity and equipment efficiency.
Minimised waste at startup and tail ends lowers raw material consumption and reduces cost per finished roll.
Even roll building helps streamline wrapping, labelling, and palletising processes downstream.
Shaftless unwinding and protected slitting zones increase safety for all operators.
Advanced controls track roll length, tension, and speed, supporting quality assurance and sustainability reporting.

Tailored system configuration for your plant

Every manufacturing process is unique. The small format roll cutting and winding system for plastic film is designed to fit your materials, roll sizes, and workflow layout. Choose from options such as servo-controlled tension zones, various slitting technologies, and modular tube magazines for extended autonomy. Accumulator units help balance production flow towards downstream packaging or printing equipment. Open communication protocols ensure straightforward integration with PLCs, MES, or ERP systems for efficient data sharing and recipe management.

The system handles a wide range of materials, including plastic film, polyethylene film, technical textiles, geotextiles, nonwoven fabrics, felts, spunlace, and elastic webs. Flexible design and clear access points make daily operation and maintenance straightforward, supporting high uptime and easy servicing for your team.

Key features supporting operators and productivity

Flexible in-line or off-line system layout matches your production needs and reduces work-in-progress.
Fully automatic cardboard tube handling enhances operator safety and ensures uniformity across runs.
Smooth acceleration profiles help avoid wrinkles and quality issues on delicate or thin films.
Edge guiding and web spreading features improve slitting quality and limit creasing or misalignment.
Energy-efficient drives and modern brake systems reduce power consumption and support sustainability targets.

Need help with your small format roll cutting and winding system for plastic film project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.