short roll winder with automatic roll change for nonwovens and technical textiles

Since the 1970s, CAMPEN Machinery A/S has delivered reliable roll winding and converting equipment for nonwovens and technical textiles. Our short roll winder with automatic roll change helps manufacturers convert mother rolls into short sales rolls with high speed, stable roll quality and minimum waste. Engineered with robust mechanics and advanced tension control, our solution ensures a predictable, safe and efficient process. Whether you require in-line or off-line operation, we configure each machine around your production volume, materials and available floor space. You achieve higher output, easy operation and reduced cost of ownership—all with a focus on efficiency and consistent results.

Reliable automation for efficient short roll conversion

This short roll winder with automatic roll change is optimised for repetitive short roll production. The automatic changeover system reduces manual interventions and extends uptime. Automated cardboard tube handling simplifies tube placement, even at line speed. Hot melt sealing applied to roll starts and ends provides clean edges and secure tails, improving roll quality and packaging. Shaftless unwinding enables faster changeovers and further minimises manual handling.

The machine functions as a stand-alone, off-line unit or can be fully integrated in-line with your production line. An integrated accumulator stores web during roll changes, keeping upstream processes running with no interruption. Controlled ramping protects sensitive webs from excess stress, reducing scrap rates. Robust and easy-to-maintain construction guarantees long-term reliability.

• Automatic roll change boosts uptime, limiting unscheduled stops.
• Automated tube handling and roll sealing enhance product presentation and packing efficiency.
• High-speed winding with adjustable tension reduces waste and boosts customer satisfaction.
• Shaftless unwinding improves safety and streamlines machine set-up.
• Accumulator buffering keeps your overall line productive.

Advanced web tension and integrated slitting for technical applications

Our short roll winder with automatic roll change features closed-loop web tension management for nonwovens, spunlace, airlaid, geotextiles, films, and technical textiles. The control system adapts torque and nip pressure based on roll diameter, width and material properties. Operators select stored settings from the HMI for fast, consistent start-up.

When slitting is required, we combine slitting and winding in a single pass, optimising line layout and reducing handling. Additional options such as edge guiding, lay-on rollers and diameter monitoring deliver controlled winding and refined product quality. With these features, rolls remain straight, tightly wound and meet length specifications every time.

• Precise tension stabilises delicate materials, preventing wrinkles and damaged cores.
• HMI recipe management enables rapid job change and repeatable output.
• Integrated slitting and winding remove extra processing steps.
• Edge guiding and diameter controls support roll uniformity and lower scrap.
• Automation-ready design links to your MES and quality systems.

Our winding technology is suitable for a broad range of applications, including geosynthetics, nonwoven fabrics, fibreglass, films and other technical materials.

Flexible integration, operator safety and dependable support

Every short roll winder with automatic roll change can be customised for in-line or off-line integration. With decades of experience, we develop systems that are reliable, safe, and straightforward to operate.

Safety is prioritised with guards, light curtains and interlocks to protect operators during roll changes and web threading. The HMI provides at-a-glance status of line speed, tension and roll length. Backed by full lifecycle support, remote diagnostics, spare parts supply and operator training, we help ensure lasting productivity. Through rigorous factory and site testing, start-up risk and commissioning time are minimised.

• Plug-and-play integration simplifies upgrades and reduces downtime.
• Intuitive operator interfaces shorten training periods.
• Durable components and design ensure low lifetime costs.
• Lifecycle support, remote service, and spare parts keep performance high.
• Data access for OEE supports production improvement and analysis.

Each winder is built to raise output, secure roll quality and strengthen plant safety.

Need help with your short roll winder with automatic roll change project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.