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    Advanced roll slitting and winding technology for high-quality production

    Short roll production for consumer packaging

    Since the 1970s, CAMPEN Machinery A/S has supported manufacturers with reliable short roll production for consumer packaging in nonwovens, films, and technical textiles. Our robust, easy-to-operate systems convert large mother rolls into precise sales rolls with high efficiency. We are committed to solution-oriented engineering that delivers stable output, low waste, and predictable costs. Our support extends to technical managers, production engineers, and plant owners in nonwoven, geotextile, and technical textile manufacturing who depend on dependable performance and practical technical guidance.

    Whether your operation needs in-line integration or off-line converting, our engineered solutions provide accurate slitting, safe web handling, and automatic roll change. Our proven equipment keeps your lines running smoothly, supporting various materials such as nonwoven fabrics, spunlace, airlaid substrates, plastic film, technical felts, and geosynthetics. With high uptime and robust controls, your team can trust in continuous, trouble-free production.

    Enhancing production efficiency for a wide range of substrates

    Our solutions for short roll production for consumer packaging are adaptable to many substrate types. From geotextiles, nonwoven fabrics, spunlace, airlaid, and felts to fibreglass and polyethylene film, our lines deliver stable tension, safe web transfer, and solid roll construction.

    The integrated slitting and winding technology features shaftless unwinding and precise nip pressure to avoid damage and guarantee roll quality. Hot melt sealers at both the start and end points of each roll maintain a clean finish and reduce contamination risks, preparing rolls for automated or manual packing with ease.

    • Combined slitting and winding processes minimise changeover time and increase throughput.
    • Precision tension control maintains uniform roll density for sensitive fibres and thin films.
    • Automatic roll change and tube feeding reduce manual work and improve production safety.
    • Clean roll sealing with hot melt technology means less tape waste and neater packing.

    Our lines handle both high-speed continuous and stop-and-go workflows. Accumulator systems buffer the process during roll changes or downstream interruptions, delivering steady output without quality compromises. These features are essential for efficient short roll production for consumer packaging across multiple material and product types.

    Configurable in-line and off-line systems to suit your process

    Your facility’s workflow and production goals drive our recommendations for short roll production for consumer packaging. We offer both in-line winding solutions connected to upstream forming or coating lines, and off-line converting systems turning mother rolls into finished sales rolls. Both configurations use the same proven controls and safety protocols.

    For in-line production, our automation integrates with accumulators and upstream equipment, supporting seamless roll change at production speed. Off-line, we use shaftless unwinding and advanced brake controls to provide efficient conversion from large rolls to small pack-ready rolls, even at high line speeds.

    • In-line solutions reduce rewinding steps and simplify logistics within your plant.
    • Off-line converting offers flexibility for variable batch sizes and roll dimensions.
    • Accumulator integration maintains continuous production during stops and splices.
    • Shaftless unwinding simplifies changeover and reduces physical effort for operators.

    Our automation-ready platforms connect with MES, SCADA, and quality assurance systems. Key features include recipe management, roll length programs, and alarm notifications, helping your teams maintain steady production. Remote diagnostics and operator training are part of our commitment to reliable plant operation and high uptime.

    Strong focus on quality, reliability, and operator safety

    Precise tension and repeatable roll change are essential to quality-focused short roll production for consumer packaging. CAMPEN systems use closed-loop control to ensure narrow tolerances on every roll. Controlled acceleration and deceleration cycles protect webs from marking and prevent core collapse. Automatic tube handling is standard, minimising manual operation and decreasing risk of injury.

    With decades of nonwovens industry experience, our winding solutions include robust frame design, comprehensive guarding, and simple user interfaces. Our machines are compact and service-friendly, making access to slitting knives, pressure nips, and sealers fast and safe.

    • High-speed winding supports greater daily output without sacrificing roll consistency.
    • Automated changeover and tube placement cut down on material waste and operator workload.
    • Uniform roll quality boosts downstream packaging and process efficiency.
    • Advanced safety engineering reduces training needs and supports safe plant operation.

    Our short roll production technology is used for hygiene packaging, construction-grade technical nonwovens, plastic film packaging, elastic and rubber materials, and geotextiles. You can adapt roll width, diameter, and core size according to market requirements, all with the same robust equipment platform.

    Key advantages in our short roll production solutions

    • Efficient conversion of large mother rolls into well-defined short rolls with low scrap rates.
    • Accurate web tensioning supports sensitive nonwovens and advanced films.
    • Fully automatic roll handling and tube feed enhances safety and repeatability.
    • Both in-line and off-line integration options fit diverse plant layouts and strategies.

    Your partner for technical support and long-term reliability

    We prioritise easy operation, precise web edges, and consistent outcomes on every job. Each project begins with a thorough review of your product targets and production setup. We select drive sizes, slit tools, and sealing systems to match your specific applications, providing clear manuals and on-site training for your operators.

    Our experienced service team supports every installation with commissioning, troubleshooting, and future upgrades. We supply spare parts and technical advice to maximise your production performance. If your business needs change, we are ready to help you update software, slitting patterns, and control parameters to keep your short roll production for consumer packaging flexible and reliable.

    Need help with your short roll production for consumer packaging project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

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      Peder from Campen