Short length roll converting machinery for safe, efficient production

Since the 1970s, CAMPEN Machinery A/S has supplied reliable, robust short length roll converting solutions for manufacturers globally. Our machines are designed for high-volume, continuous production, ensuring minimal downtime and stable quality output. With decades of experience in nonwovens, paper, tissue, film, and packaging, we understand the challenges of short length roll converting and provide systems built for efficiency, durability, and safety.

Advanced production equipment for efficient roll handling

Our short length roll converting lines are engineered for secure, high-speed handling of jumbo and mother rolls. Shaftless unwinding with hydraulic loading reduces manual operator intervention and risk. The integrated roll transport system moves even the heaviest rolls safely from unwind to discharge, supporting fast roll changes and reliable operation.

A web guiding solution keeps web alignment precise. Closed-loop tension control prevents stretching, wrinkling, or telescoping of the roll. These systems work together to achieve flat, even rolls with accurate diameters and clean edges—crucial for further processing. Slitter rewinders support a range of slitting methods: razor, shear, or crush cutting for various web materials. Automatic knife positioning ensures rapid, repeatable setup for any batch size or product change.

We offer centre, surface, and hybrid rewinding systems, as well as turret designs for non-stop conversion. Edge trim collection and full dust extraction maintain a safe, clean working environment and minimize waste. All features are designed for easy operation and maximum belt time.

• Shaftless unwinding improves set-up speed and operator safety.
• Integrated tension control delivers roll stability at every production speed.
• Automatic knife setting reduces downtime during job changeovers.
• Turret rewinders keep production uninterrupted even on rapid cycles.
• Efficient trim and dust extraction lower scrap and cleaning needs.

Precision and control in every conversion step

Precision engineering is vital for the short length roll converting process. Our web guiding maintains web position through every process step. Fast-reacting tension control protects delicate nonwovens, technical laminates, or films. High accuracy slitting and reliable edge trimming ensure rolls are converted to tight width tolerances across all speeds.

For different web and roll types, we tailor the slitting system. Razor slitting delivers straight, clean cuts on thin films. Shear slitting is ideal for nonwoven textiles or paper rolls needing fine edge quality. Crush cutting makes it possible to convert sticky or elastic materials. Our solutions let you adjust to variable order sizes and material mixes without sacrificing output or quality.

Safe roll handling is a core focus. All frames are robust and support full safety guarding according to EU requirements. Automatic roll discharge removes the need for manual lifting, protecting your operators. Rewind solutions, including true centre and surface systems, help achieve desired roll tightness and form for downstream applications.

• Stable large roll handling protects material from damage and improves safety.
• Accurate slitting saves material and enhances end-product quality.
• Consistent width reduction increases yield and throughput rates.
• Robust design enables consistent 24/7 operation and reduced service needs.
• Flexible format change saves operator time and reduces error risk.
• Easy integration with upstream unwinds and downstream packaging lines.

Flexible integration and tailored solutions

CAMPEN Machinery A/S configures short length roll converting lines for both large converters and speciality producers. Typical processes include reducing jumbo rolls into smaller, precise lengths, slitting wide webs to narrower formats, and preparing rolls to meet individual customer or process requirements. Recipe-driven controls and inline inspection systems help automate job changes and ensure quality documentation.

Our PLC-based systems unite key steps: roll handling, slitting, length reduction, web guiding, and automatic discharge. End-to-end trim extraction, clear HMI, and complete safety features result in reliable, easy-to-operate lines. Data collection helps you meet traceability requirements and drive future process improvements.

• Precise roll length adjustment supports diverse order and packaging needs.
• Variable roll width control for customer or product-specific orders.
• Efficient batch processing and conversion minimise inventory and floor space needs.
• Intuitive controls and safety interlocks increase operator productivity and confidence.

Get expert support for your converting requirements

Discuss your short length roll converting challenges with our experienced team. We help you review your materials, production targets, and factory layout for the best-fit solution. Our equipment is proven, easy to maintain, and designed for consistent quality output. Take advantage of our industry know-how in slitting, rewinding, and roll handling for nonwoven, film, and technical web conversion.

Need help with your short length roll converting project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.