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    Industrial winder and slitter machinery for nonwovens and technical textiles

    Robust and reliable rubber web handling solutions for efficient production

    Since the 1970s, CAMPEN Machinery A/S has supported converters and nonwoven manufacturers in achieving stable rubber web handling throughout all production phases. Our solutions focus on robust web transport, precise tension control, and consistent roll quality for challenging materials such as elastic films and tacky laminates. Through advanced control systems and reliable mechanical designs, we help reduce scrap, downtime, and maintenance. You get durable equipment, intuitive operator interfaces, and a partner who understands your need for stable and efficient production.

    Integrated systems for elastic and sensitive web materials

    CAMPEN offers full roll-to-roll lines and modular units engineered for rubber web handling, elastic webs, and specialty nonwovens. Every machine is tailored for efficient unwinding, guided transport, accurate slitting, and defect-free rewinding. Our hardware is robust, while our control architecture is structured for clarity, ease of service, and operational safety. These systems give you minimum material waste and steady process flows, even when dealing with friction-sensitive or sticky materials.

    Optimised modules designed for process stability

    • Unwinders equipped with load cell feedback prevent tension spikes during acceleration and splicing.
    • Active dancer and nip systems balance web tension, helping protect against stretching and improving overall process stability.
    • Web guiding with edge or line sensors ensures precise positioning and reduces trim loss and manual interventions.
    • Precision slitter modules maintain clean, accurate cuts on soft or tacky webs, minimising particles and rework.
    • Rewinders with torque and taper adjustment deliver tight, stable rolls and prevent core deformation.
    • Coordinated motor control and integrated safety features ensure safe line stops and reliable operation for both operators and sensitive materials.

    Settings for roller coatings, wrap angles, and contact surfaces are adapted to minimise marking and blocking, even with elastic or friction-sensitive webs. Special release coatings and optimised web paths further reduce telescoping and operator adjustment. The result is predictable roll quality and lower process variation.

    Advanced tension control strategies for rubber and elastic webs

    Precision web tension plays a vital role in rubber web handling. Our tension control systems feature load cells, closed feedback loops, and intelligent motor drives to ensure proper tension levels during unwinding, transport, slitting, and rewinding. These systems deliver consistent elongation, minimise wrinkles, and guarantee reliable roll structure on every product batch.

    Key advantages of our tension control solutions

    • Recipe-controlled setpoints enable fast product changeovers and help eliminate operator error.
    • Low-tension thread-up functions and soft-start routines protect elastic materials from elongation or neck-in defects.
    • Automated taper control dynamically adjusts torque to avoid core collapse and roll starring as rolls increase in diameter.
    • Synchronised speed and torque control keeps web slack under control during splicing and roll changes.
    • Continuous diagnostics from load cells and drives support predictive maintenance and rapid fault finding.

    System components, from drives and gearboxes to brakes and rollers, are selected based on your web material and line performance needs. Our control logic actively rejects disturbances from upstream or downstream processes. When needed, we integrate accumulators, web buffers, or anti-deflection rollers to reduce tension fluctuations during slitting, operator activity, or unplanned pauses. This attention to detail supports higher yields and safer operation.

    Expert support and continuous service

    Leading producers in the nonwovens and special material segments trust CAMPEN for winding and converting technology. Our rubber web handling solutions are engineered for reliable operation in continuous-use environments. With rigid frames, dynamically balanced rollers, and clear control interfaces, maintenance is simple and machine lifespans are long.

    Production efficiency and user-oriented features

    • Decades of application expertise across nonwovens and elastic web handling allows faster ramp-up and lower initial waste.
    • Extensive testing and sample trials reduce project risk before delivery and installation.
    • Intuitive user interfaces with clear alarms help operators achieve stable results with less training.
    • CE-certified safety features protect operators while preserving easy access for cleaning and adjustments.
    • Proactive service, fast spare parts supply, and remote diagnostics help maximise uptime and minimise running costs.

    CAMPEN works directly with your engineering, production, and maintenance teams from the first project review to final commissioning. You benefit from open communication with technical experts and a clear focus on your performance targets. Our solution-driven approach ensures dependable rubber web handling, stable web transport, and measurable improvements in yield, quality, and scrap rates.

    Discuss your rubber web handling requirements with CAMPEN

    Share details on your material type, width, line speed, and production challenges—whether you face web breaks, winding instability, edge defects, or roll blocking. Our team will review your needs and propose realistic solutions with clear targets. Whether you need upgraded unwinding, high-precision slitting, or a complete roll-to-roll system, our engineers are ready to support your goals.

    Need help with your rubber web handling project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

      Peder from Campen