Roll-to-sheet cutting and rewinding equipment for consistent, efficient conversion

Since the 1970s, CAMPEN Machinery A/S has delivered reliable, high-speed roll-to-sheet cutting and rewinding equipment for nonwovens, geotextiles, and technical textiles. Our focus is on sturdy, easy-to-operate converters that maintain uptime, minimise waste, and ensure product quality. We design and build complete roll-to-sheet cutting and rewinding lines, tailored for your materials, layout, and production goals. With robust control systems and consistent mechanics, we help you secure stable output and repeatable, documented quality for every batch.

Integrated systems for efficient web handling and conversion

Our roll-to-sheet cutting and rewinding solutions combine sheeting, slitting, and rewinding in one streamlined process. Choose between integrated lines or separate modules, depending on your workflow. Features such as shaftless unwinding, accurate edge guidance, and servo-driven pulls maintain web alignment and minimise stretch. We engineer the process for gentle handling with low friction and minimal wrap angles, helping protect sensitive spunlace, heavy-duty rubber, or demanding airlaid products during conversion.

Automated controls let your operators easily manage recipes, web tension, and knife positions. Accumulators allow stop-and-go operation for efficient core loading or packing, all without risking print marks. Fully automatic roll exchange and core handling systems help to reduce manual lifting and enhance workplace safety. Optional hot melt sealing at the start and end of each roll provides secure, stable short rolls for transport. The user-friendly HMI makes operation simple, even for new personnel.

• Combined slitting, sheeting, and rewinding in one line lowers changeover time and boosts throughput.
• Precise web tension control protects structure and finish of your technical textiles.
• Automatic roll change and core insertion reduce manual tasks and support safe operations.
• Hot melt edge sealing helps deliver high-quality, transport-ready short rolls or sheets.
• Accumulator systems keep production running smoothly during packing and core changes.

Our roll-to-sheet cutting and rewinding equipment fits in-line after bonding, laminating, or coating, or works as a stand-alone, off-line system for flexible job planning. Both setups provide fast size adjustments and easy traceability for every order.

Advanced engineering for production continuity and process control

Every roll-to-sheet cutting and rewinding line from CAMPEN is designed for long-term stability and minimal downtime. Rugged steel frames, balanced rolls, and over-sized drives provide reliable high-speed operation. Closed-loop tension zones help avoid neck-in, creases, and web breaks, maintaining consistent output. Knife cassettes are designed for quick, safe changovers, while integrated dust and edge trim collection keeps the area clean and within compliance standards.

Diagnostic controls and recipe management enable operators to monitor and document all order parameters. Real-time alarms prompt fast corrections. Remote support is available for software adjustments and troubleshooting. We integrate EN-standard light curtains, guards, and interlocks for safe operation and easy maintenance.

• High-speed short roll winding maximises daily capacity with reliable quality control.
• Tool-less settings enable rapid size changeovers, further cutting downtime.
• Energy-saving drives and brakes reduce your running costs.
• Modular architecture supports future upgrades and added functions.
• Standardised components enable fast, global spare parts delivery.

With experience in roll-to-sheet cutting and rewinding of geotextiles, spunlace, nonwovens, and technical materials, we ensure slitter rewinders, sheeters, and unwinders match your process and output targets.

Flexible configurations and production integration for industrial conversion

Whether you need short sales rolls, finished sheets, or both, our roll-to-sheet cutting and rewinding lines can convert large parent rolls efficiently. Select the right modules: fully automatic knife positioning, a variety of knives for unique substrates, and different cores match any project. Choose from single or turret winders, automatic tail sealing, stackers, conveyors, and packaging add-ons for sheet delivery.

Our systems can be linked seamlessly with upstream and downstream equipment such as accumulators, coaters, and packaging solutions. We handle project layout, installation, and commissioning to minimise downtime. Operator training centres on safety and efficient procedures for quick startup and quality management. Ongoing support, upgrades, and spare parts services help keep your roll-to-sheet cutting and rewinding equipment running reliably for years.

• Customisable in-line or off-line configuration to match specific floor layouts or work streams.
• Shaftless unwinders and automated core handling streamline roll changes with fewer forklifts.
• ERP and MES integration gives full process traceability and supports quality reporting.
• Recipe saving and audit logs ensure steady performance across shifts and products.
• Retrofit packages extend the ROI and capabilities of your existing roll-to-sheet equipment.

We support conversion for geosynthetics, felts, spunlace, airlaid, rubber, fibreglass, and polyethylene films. During factory acceptance tests, we adjust all critical parameters using your own materials and document results.

Proven results with industrial roll-to-sheet cutting and rewinding

Customers benefit from higher uptime, reduced manual handling, and steady sheet or roll quality with our roll-to-sheet cutting and rewinding solutions. Consistent tension, sharp edges, and clean output lower waste and avoid costly rework. Automated setups and rapid changeovers shorten downtime, supporting your efficiency and budget goals. Every line is engineered for safe, user-friendly operation and maximum long-term reliability.

Need help with your roll-to-sheet cutting and rewinding project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.