Roll to roll converting machinery and systems for nonwovens and technical webs

For over fifty years, CAMPEN Machinery A/S has delivered reliable roll to roll converting solutions that keep production efficient and profitable. Since the 1970s, we have equipped the nonwoven and web-processing sectors with robust machinery that is easy to operate. With technical expertise and a solution-oriented focus, we help you achieve stable workflows, consistent product quality, and reduced downtime. Our systems handle heavy mother rolls, provide accurate slitting, and ensure dependable web control. From project assessment to after-sales support, we prioritise your output, team safety, and cost efficiency.

Custom solutions for nonwovens and advanced web substrates

We supply roll to roll converting lines and modular systems for nonwovens, films, tissue, foils, and technical textiles. Safe mother roll handling and robust web guiding are built into every line. Shaftless unwinding with hydraulic loading protects large rolls and improves safety. Our guided roll transport system minimises manual lifting while ensuring efficient movement of industrial rolls.

• Shaftless unwinding cuts changeover time, reducing downtime and increasing output.
• Reliable mother roll handling raises plant throughput and minimises product damage.
• Consistent web guiding supports straight-edged rolls for downstream processes.
• EU-compliant safety systems protect operators without slowing production flow.
• Integrated roll handling reduces roll damage and optimises line availability.

With decades of experience in fibre bonding, web speeds, and complex roll formats, we recommend unwind, web guiding, and slitter rewinder setups that fit your production needs and site layout.

Exact slitting and rewinding for quality output and low waste

Precision slitting is central to web material processing. Our knife slitting systems can be configured for razor, shear, or crush knife techniques, matched to your web and line speed. Automatic knife positioning enables rapid changeovers and repeatable set-ups for every order. Trim extraction systems keep webs clear and improve overall plant cleanliness.

• Accurate slitting minimises waste and improves product quality.
• Automatic knife positioning shortens setup and reduces operator errors.
• Effective edge trimming lowers risk of downstream defects.
• Centre and surface rewinding methods help optimise roll build for each material type.
• Turret rewinders enable rapid cycle times for high-speed applications.

Careful adjustment of lay-on pressure and roll profile guarantees straight, tight rolls ready for packaging or further converting. All slitter rewinder equipment is tailored to required widths, core sizes, and space constraints.

Fast changeovers and integrated automation for continuity

Production requirements and formats evolve over time. Our roll to roll converting lines offer PLC-driven automation and recipe management for straightforward product changes. Operators can select saved recipes, and the system will automatically reset web tension, knife settings, and nip pressure. Inline inspection quickly identifies splices, web defects, and edge drift to cut waste and save material.

• Recipe-based automation simplifies format changes and supports repeatable results.
• Inline web inspection detects quality issues before waste can occur.
• Seamless integration with lamination, packaging, and AGV roll transport is available.
• Automatic roll discharge reduces manual handling and improves safety.
• Remote diagnostics enable efficient troubleshooting and reduce downtime.

All systems are built for continuous use on demanding rolls. Our equipment delivers reliable output with lower total operating costs, and keeps your converting lines running safely under all conditions.

Adapted converting lines for your workflow and materials

Every production environment is different. We analyse your substrates, roll dimensions, web widths, and final output goals. Our roll to roll converting solutions handle jumbo rolls, slit wide web stock to narrow formats, or rewind to custom lengths. Inline trimming and batch conversion can prepare your product for lamination or packaging.

• Engineering focuses on applications that meet your current and future targets.
• Standard modules ease spare part logistics and service planning.
• Open system designs ensure easy cleaning and rapid maintenance.
• Data logging and process documentation ensure traceability for audits and compliance.

We serve nonwoven producers, packaging manufacturers, tissue converters, and industrial web processors. Our approach features clear plant layouts, practical operator training, and maintenance plans for dependable performance.

Need help with your roll to roll converting project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.