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    Heavy-duty slitter rewinder solutions designed for efficient material processing

    engineered roll size reduction converting for reliable, efficient production

    With roll size reduction converting, manufacturers achieve reliable, precise results across a wide range of industrial applications. At CAMPEN Machinery A/S, we combine robust engineering with a customer-driven approach to deliver converting systems that ensure safety, efficiency, and consistent output. Our solutions are built to handle challenging materials under demanding production conditions, meeting your specific needs for slitting, rewinding, and roll formatting. Our machines focus on easy operation, straightforward maintenance, and low total cost of ownership, ensuring stable, predictable workflows for your plant.

    Engineered solutions for safe and efficient roll size reduction converting

    Handling large mother rolls requires steady, well-designed machinery. Our equipment features shaftless unwinding with hydraulic roll loading to minimise operator intervention and speed up roll changes. For process reliability, integrated web guiding and closed-loop tension control keep materials stable, preserving edge quality and preventing stretching or wrinkling—even at high line speeds. This helps deliver production safety, reduced downtime, and precise, repeatable roll geometry regardless of material type or roll dimensions.

    Technologies that secure productivity and quality

    • Versatile slitting units available with razor, shear, or crush knives to match the full array of materials and ensure clean, dust-minimised edges.
    • Automatic knife positioning systems cut setup times and ensure every slit width is precise and consistent.
    • Integrated edge trim removal keeps the web clean and supports efficient waste management.
    • Options for centre and surface winding adapt to your roll structure requirements and prevent telescoping or roll deformation.

    Every CAMPEN roll size reduction converting line is built for continuous, reliable operation. Strong frames, durable drive components, and smart roll handling contribute to maximum uptime. Automatic roll unloading and in-line roll transport reduce manual lifting, protecting your operators and supporting factory safety standards. Our designs for roll width reduction and roll length reduction make it easy to fulfil complex or high-volume orders, while offering flexibility for new products.

    Adaptable systems for all material types and formats

    Our roll size reduction converting solutions are engineered for nonwovens, tissue, paper, films, foils, technical textiles, and composite materials. Whether processing narrow or wide webs, we customise our slitter rewinders and turret machines to your process, accommodating frequent product changes or challenging formats. We have extensive experience supporting sectors like hygiene, filtration, and technical nonwovens.

    Capabilities that benefit your workflow

    • Advanced tension control stabilises the web, reduces variation, and raises output quality.
    • Modular knife systems simplify product changeovers and line reconfiguration for new materials.
    • Integrated inspection identifies edge defects early, supporting quality management and lowering customer complaints.
    • Effective dust extraction and filtration systems keep equipment and production areas clean and safe.

    Whether you are converting jumbo rolls to smaller formats or slitting wide mother rolls to multiple widths, our focus is always on reliable repeatability and minimal waste. We start by analysing your production targets and material requirements, then recommend a tailored, robust converting solution. Our approach enables high-speed, accurate roll size reduction converting, preparing rolls to the exact specifications your downstream operations demand.

    Automation, integration, and support for maximum productivity

    CAMPEN roll size reduction converting lines combine mechanical strength with modern control. PLC-based automation with ready-to-use recipes enables quick, accurate product changeovers and straightforward operator control via intuitive HMI interfaces. Full CE-compliant guarding and validated safety mechanisms support plant and operator safety. Our systems are designed for integration with existing web handling, packaging, and logistics equipment, delivering a seamless production flow from start to finish.

    Service, data, and reliability built into every project

    • Connecting with web handling systems, unwind stands, and automated packaging reduces bottlenecks and increases output.
    • Production monitoring tools collect data for quality control, yield improvement, and line effectiveness (OEE) analysis.
    • Remote diagnostics, spare parts availability, and maintenance training help lower service costs and avoid unplanned stoppages.
    • User-friendly manuals and practical training sessions empower staff to operate and maintain equipment confidently.

    From initial inquiry through to final commissioning, we maintain clear communication and develop solutions that align closely with your workflow, space, and performance goals. Our robust machine design delivers long life, reliable performance, and consistent results with minimal downtime. Custom options such as turret winding, automatic roll discharge, and integrated conveyor transport help increase throughput without needing additional staff. The outcome is higher productivity, improved safety, and quality-focused roll size reduction converting with every batch.

    Need help with your roll size reduction converting project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

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      Peder from Campen