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    Advanced roll slitting and winding technology for high-quality production

    Roll length cutting machine for precise and safe web conversion

    Since the 1970s, CAMPEN Machinery A/S has delivered reliable converting solutions to demanding industries. Our roll length cutting machine is engineered for high productivity, operator safety, and precise conversion. You benefit from robust mechanics, intuitive controls, and stable, high-quality output. Each machine is designed to match your production speed, web width, and roll formats. From nonwovens to films, our web guiding system and advanced automation provide consistent, accurate cuts. The roll length cutting machine adapts to your process needs, supporting frequent order changes while minimising material waste.

    Safe material handling with precise length and width reduction

    The roll length cutting machine handles mother rolls and jumbo rolls safely and accurately. Shaftless unwinding with hydraulic roll loading ensures efficient and risk-free roll changes. The web guiding system and closed-loop tension control stabilise the web during conversion, helping to preserve fragile materials and maintain precise, straight edges even at high speed.

    You can choose from several slitting methods—razor, shear, or crush cutting—depending on your material type. Automatic knife positioning reduces manual adjustments, supporting predictable roll width reduction and faster production changes. Integrated trim extraction systems remove edge waste at source, keeping your work area cleaner and saving disposal time.

    • Web tension control prevents defects and supports superior finished roll quality.
    • Rapid knife positioning enables frequent format changes without delay.
    • Precision roll width reduction reduces material usage and helps increase yield.
    • Centre or surface rewinding options match your core type and web characteristics.
    • Industrial-grade components are built for continuous (24/7) operation, reducing downtime.

    Whether you require roll-to-roll converting, roll length reduction, or edge trimming before downstream processes, the roll length cutting machine offers safe, predictable performance. User-focused HMI screens and accessible design simplify cleaning and maintenance.

    Integration and adaptability for efficient production

    Our roll length cutting machines integrate seamlessly into existing production lines. We connect to upstream roll transport systems, downstream slitter rewinders, or packaging solutions—ensuring efficient, uninterrupted material flow. Recipe-driven setup and PLC automation keep format changes fast and reliable. For cleanliness, optional inline inspection and dust extraction systems are available.

    Each roll length cutting machine is engineered for large-diameter, heavy mother rolls. A reinforced frame and robust drive system provide reliable web stability and operator safety. Options like turret rewinders and automatic roll discharge increase productivity and reduce manual intervention.

    • High-speed width and length reduction help meet delivery timelines and quality standards.
    • Smooth integration with plant equipment reduces manual handling and supports efficient workflows.
    • Comprehensive safety features and CE-compliant design support workplace safety and simplify audits.
    • Remote diagnostics and clear fault messaging support rapid troubleshooting and minimal downtime.
    • Versatile machine formats accommodate batch changes and special width requirements.

    Key tasks include converting mother rolls into finished lengths, slitting wide rolls into narrow reels, and preparing materials for further processing or packaging. Our machines handle nonwovens, tissue, technical textiles, films, foils, and composite webs.

    Technical expertise in nonwoven and technical web conversion

    With over 40 years serving nonwoven and web processors, our engineers understand the challenges of web tension, material handling, dust control, and slitting accuracy. We specify the right blend of unwinding, knife slitting system, and rewinding for your exact application.

    From project engineering to commissioning, we collaborate with your team to deliver safe, easy-to-operate lines with long-term reliability. Operator access, waste management, and maintenance are priorities from the design stage, supporting your ongoing productivity goals.

    • Application-centred engineering ensures the machine supports your materials and production targets.
    • Factory acceptance testing guarantees specification and quality before shipment.
    • Spare parts, operator training, and technical support secure long-term value from your investment.
    • Data logging and OEE outputs enhance traceability and continuous improvement efforts.
    • Possible upgrades include new drives, web guiding, or advanced control features to prolong the machine’s working life.

    Our roll length cutting machines are suitable for nonwoven, film, and foil converting, as well as technical and composite material processing. We offer complete solutions for roll-to-roll and roll-to-sheet conversions.

    Practical features and options to enhance performance

    A modern roll length cutting machine from CAMPEN can include:

    • Shaftless unwind with hydraulic loading for secure handling of large mother rolls
    • Automatic web guiding for continuous web edge alignment
    • Closed-loop tension control for reliable winding and length accuracy
    • Razor, shear, or crush cutting knives to suit various material types
    • Automatic knife positioning to streamline width changes
    • Trim extraction to remove slitting edge waste efficiently
    • Centre and surface rewinding to support different web properties
    • Turret rewinder and automatic roll discharge for maximum line speed and reduced downtime

    These features help reduce downtime, optimise yield, and improve operational safety.

    Tailored solutions for varied production requirements

    Share your web widths, roll diameters, target throughput, and technical challenges with us. We will recommend a roll length cutting machine that fits your facility, supports your quality goals, and integrates smoothly with your existing workflow. Our engineering team is ready to offer practical advice and a clear, technical proposal.

    Find more application examples and solutions on our nonwoven page or contact CAMPEN Machinery A/S for a direct conversation about your industrial converting project.

    Need help with your roll length cutting machine project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

      Our form is currently not working as expected. Please contact us by email at campen@campen.dk.

      Peder from Campen