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    Heavy-duty slitter rewinder solutions designed for efficient material processing

    Robust and reliable pope winder for roofing membranes

    Since the 1970s, CAMPEN Machinery A/S has delivered reliable pope winder solutions for global manufacturers of roofing membranes. Our pope winder for roofing membranes combines robust engineering and practical design to meet your production needs. You get a durable winder that is easy to operate, supports rapid start-up, and offers steady performance. This equipment can be integrated into new manufacturing lines or implemented as an upgrade for existing systems, ensuring a quick payback and increased efficiency. With decades of experience in nonwovens and technical textiles, we help you maintain high uptime and safe operation. Our technical team works closely with your staff, providing assistance during installation and commissioning. The result is a stable, reliable pope winder for roofing membranes that delivers optimal roll quality and long service life.

    Winding large web widths with precision and consistency

    Roofing membranes require careful handling due to their size and material properties. Our pope winder for roofing membranes features precise surface and web tension control, managing wide web widths up to 5000 mm. High-speed winding allows for increased output without sacrificing quality. The design secures stable roll build-up, even edges, and minimal waste during changeovers. This simplifies downstream processes such as slitting, laminating, and packaging.

    You benefit from automatic roll change at line speed, which reduces downtime and maximises productivity. Servo-driven tension management keeps membrane structure and reinforcing layers intact. Throughout the roll, from core outwards, the winder maintains even density, supporting clean unwinding and fewer roll-related defects in later steps.

    • High-speed winding enhances production capacity safely and efficiently.
    • Wide web handling minimises the number of required slitting steps.
    • Consistent roll quality supports efficient downstream converting.
    • Uniform density helps avoid blocking and telescoping during storage and transport.
    • Custom tension settings adapt to a range of roofing membrane thicknesses and compositions.
    • Automatic roll change for higher speeds and lower staffing requirements.
    • Low waste supports sustainability and cost-saving efforts.
    • Reliable and easy-to-operate controls maximise uptime.

    Whether you refer to the solution as a pope winder, surface winder, or in-line winder, it is built for continuous operation in roofing membrane production. It also processes nonwoven rolls, geotextiles, and a variety of technical textiles. For more technical data, see our pope winder product details.

    Maintaining roll quality and safeguarding your process

    Building reliable rolls starts with accurate web tension control and careful roll build-up. The pope winder for roofing membranes uses servo-driven tension and a closed-loop control system. This system constantly monitors diameter and pressure at contact points, adjusting in real time to keep membrane quality stable. Core and edge control prevent issues like creasing or uneven tightness. As a result, rolls remain clean and straight, ready for further coating or conversion.

    For operational safety and reduced manual handling, automatic core loading and shaft transfer are standard. Automated roll change at speed, optionally with an accumulator, enables continuous operation. The operator interface allows easy recipe changes, alarm monitoring, and maintenance tracking. Threading and set-up between batches are streamlined, helping teams achieve repeatable results with each shift.

    • Smooth roll build-up reduces start-up waste and eliminates slack or wrinkles.
    • Diameter management ensures rolls match logistical and transportation requirements.
    • Segmented pressure and edge control for variable profiles and sensitive membranes.
    • Guiding and spreading tools produce clean, even edges for every roll.
    • CE-approved machine safety for dependable plant operation.
    • Remote diagnostics cut troubleshooting time, increasing production uptime.

    We also supply alternatives like drum winders with rider rolls for extra stability or variations for different plant layouts. Our core focus is preparing roofing membrane rolls for fast, simple conversion with minimal handling and top-quality results.

    Integrating your new winder and ongoing support

    CAMPEN’s winding systems integrate smoothly with upstream and downstream equipment, including lines for extrusion, calendering, coating, or lamination. Key strengths include gentle threading, stable web tension, and predictable machine transitions. Additional integration covers options for trim removal, accumulator sizing, and shaft or core logistics. The operator quickly learns to manage line speeds, settings, and routine cleaning.

    Every installation follows a proven project management process. We review your factory layout, confirm desired capacity and roll dimensions, and conduct tests as needed. Comprehensive factory and site acceptance ensure your equipment runs safely and meets performance targets. We train your operators in daily use, cleaning, and changeover routines. Our ongoing service delivers timely spare parts, preventive audits, and upgrades to extend the service life of your winder.

    Custom features and available configurations

    • Automated shaft transfer for ergonomic roll offloading
    • Accumulators for seamless roll changes and optimal upstream flow
    • Edge guiding, spreaders, and anti-static options for delicate or sticky materials
    • Flexible core diameter settings and both shafted or shaftless designs
    • Digital tracking of efficiency, output, and quality for traceability and analysis

    CAMPEN has supported manufacturers of technical textiles and nonwovens globally for generations. Your pope winder for roofing membranes is built from this foundation—ensuring reliable, robust performance for maximum output and reduced downtime.

    Contact us for technical advice and recommendations

    When you plan a new line or aim to increase winding line speed, quality, or safety, our pope winder for roofing membranes delivers excellent results. Tell us about your project, material widths, and any special needs. We will recommend the ideal winder specifications for your process. See more machine features at our pope winder page. To discuss details or request a quote, contact our team. We provide clear guidance and reliable support from initial planning through installation.

    Need help with your pope winder for roofing membranes project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

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