Request quote
Request a quote

    Our form is currently not working as expected. Please contact us by email at campen@campen.dk.

    Heavy-duty slitter rewinder solutions designed for efficient material processing

    Offline converting lines for efficient nonwoven and textile production

    Since the 1970s, CAMPEN Machinery A/S has engineered reliable converting lines for producers of nonwovens and technical textiles. Our approach is direct and solution oriented. We listen to your needs, define your requirements, and deliver robust equipment. The offline converting line is easy to operate and maintain, supporting both high uptime and consistent quality. Whether you need an offline converting line or an integrated in-line system, we help you achieve stable production, efficient roll handling, and predictable costs.

    How a dedicated converting line optimises your nonwoven production

    An offline converting line from CAMPEN lets you optimise each step of your process. By winding, slitting, rewinding, and inspecting rolls independently from your main production line, you gain flexibility and full control. This approach is ideal for short runs, quick format changes, or frequent order switches. For producers of nonwovens and technical textiles, an offline converting line delivers adaptability without impacting the main manufacturing process.

    Key benefits for efficient roll handling and flexible processing

    • Decouple production and converting to improve planning and scheduling.
    • Adapt quickly to new product requirements and different slit patterns.
    • Run small orders or special nonwoven materials without halting the main line.
    • Increase uptime by using offline converting for peak volumes, product trials, or urgent batches.
    • Ensure consistent roll quality and minimise both waste and rework.

    Modules and automation available in your converting system

    Each offline converting line is adapted to your product type, roll dimensions, and desired line speed. Main modules include unwinds, slitting units, rewinds, inspection, and robust roll handling solutions. The design is compact and safe, with effective web guiding and tension control to ensure stable web handling. Our automation lets you efficiently set, monitor, and track recipes through a clear HMI. This delivers repeatable, high-quality output at every shift.

    Performance features and added value for textile producers

    • Precision tension control protects sensitive fabrics and reduces production defects.
    • Advanced web guiding keeps edges straight, cutting unnecessary waste.
    • Customisable slitting heads allow rapid pattern changes for various formats and products.
    • Automated roll handling and fast roll change minimise manual work and increase operator safety.
    • Integrated inspection facilitates early fault detection for better quality control.
    • Flexible line layout fits within existing plant workflows and factory floor plans.

    Operators can monitor tension, change knives, and adjust parameters with minimal manual intervention. Optional modules such as 100% surface inspection, automatic labelling, and traceability features provide full control over quality and process validation.

    Reliable equipment for a wide range of technical textile materials

    Your offline converting line is designed for flexibility to handle nonwoven media, technical textiles, and composite materials. We specify systems according to your fabric type, basis weight, roll size, and preferred speed. Our robust frames and reliable drives ensure the converting line runs smoothly, even with heavy or abrasive materials.

    Choose from different slitting methods—such as shear slitting, crush slitting, or razor slitting—to match your edge quality and dust limits. For demanding substrates, strong rollers, precision bearings, and modular components help prolong service intervals and reduce outages.

    Process stability, continuous quality, and operator safety

    • Modular unwinds handle large parent rolls with reduced set-up and changeover time.
    • Closed-loop tension systems keep web integrity stable through acceleration or speed changes.
    • Effective edge trim removal keeps production areas clear and avoids material build-up.
    • Quick-change slitting systems support rapid product format adjustments.
    • Interfaces for integration enable easy line expansion or upgrades in future.

    For sensitive or electrostatic fabrics, low-tension guides and anti-static systems ensure gentle processing. Easy maintenance and quick access points further reduce downtime. All equipment is selected for long-term reliability, helping you keep total cost of ownership low.

    Expert support and engineering throughout the lifecycle

    CAMPEN has delivered proven converting solutions for decades. Our offline converting line is constructed from robust frames, quality drives, and proven automation platforms. The design focuses on easy access for operators, making cleaning and service straightforward. Remote support and ready spare parts are available to keep your operation running efficiently.

    Service partnership and project delivery

    • We help define your technical requirements and plant layout for safe, ergonomic workflows.
    • Material trials, factory acceptance tests, and site acceptance tests ensure your system operates from day one.
    • Operator training and manuals promote safe and consistent use of your offline converting line.
    • Data logging and alarm management support quality audits and production analysis.
    • Energy-efficient drives offer reduced operational costs and improved sustainability.

    As your product mix evolves, upgrades and retrofits help keep your converting equipment competitive. Global remote technical support and planned service visits are available.

    Flexible converting solutions to strengthen your production flow

    An offline converting line increases your operational flexibility. By separating converting from core production, you can process custom slit patterns, run urgent orders, and handle peak loads without disrupting mainline manufacturing. Adapt settings and recipes for new nonwoven or technical textile products within minutes to meet changing market demands.

    Need help with your offline converting line project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

      Our form is currently not working as expected. Please contact us by email at campen@campen.dk.

      Peder from Campen