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    Precision roll handling and slitting equipment for demanding applications

    Off-line converting lines for nonwovens and technical textiles

    For decades, CAMPEN Machinery A/S has supported manufacturers in transforming complex webs into reliable, saleable rolls. Our off-line converting line features robust engineering and precise control systems to deliver stable production of both nonwovens and technical textiles. We design, manufacture, and commission roll-to-roll converting solutions tailored to your materials, process, and production goals. Each off-line converting line is developed for reliability, safety, and ease of operation. With comprehensive lifecycle support, including planning, upgrades, and spare parts, your investment is secured and optimised for maximum value.

    Maximising flexibility and output for web converting operations

    CAMPEN off-line converting lines boost flexibility without compromising material quality. Decoupling slitting and rewinding processes from main production lets upstream equipment run at stable speeds, increasing total line capacity. This approach minimises material waste and enables tailored setups for every order. Our tension control and web guiding systems protect sensitive fabrics and keep rolls consistent throughout the process.

    Engineered for precise handling of fabrics and roll sizes

    We configure each off-line converting line to your requirements for roll dimensions, fabric types, and throughput:

    • Accurate tension control prevents defects like wrinkles and damaged edges.
    • Advanced web guiding ensures precise slitting and sharp roll edges.
    • Modular slitting heads allow quick changes between formats for greater flexibility.
    • Automated roll changes increase productivity and support operator safety.
    • Integrated inspection detects faults early in the process.
    • Recipe-controlled settings maintain consistent results across shifts and fabric types.

    Whether converting light nonwovens or heavy technical textiles, your line maintains constant speed and reliable quality. Fast product changes keep downtime low and support efficient order management.

    Proven converting solutions and dependable performance

    Our expertise in nonwovens and technical textiles stretches back to the 1970s. Every CAMPEN off-line converting line is engineered for robust operation and minimal maintenance. We adjust nip forces, dancer settings, and torque profiles to your specific materials, drawing on deep process knowledge and practical experience. Operators benefit from focused training and user-friendly documentation, ensuring smooth, safe operation from day one.

    Comprehensive project delivery and after-sales support

    We manage every phase, from technical review and risk assessment to FAT/SAT alongside your team. In-house trials validate slit patterns and tension settings before shipment. We continue supporting your team after commissioning, providing spare parts, remote service, and future upgrades to maintain consistent performance.

    • Closed-loop drives stabilise web tension across different roll diameters.
    • Energy-efficient motors lower energy consumption at full production speed.
    • Tool-less knife changes speed up maintenance and reduce manual risk.
    • Effective dust extraction keeps the line clean and quality high.
    • CE-compliant guarding and interlocks maximise operator safety.
    • Comprehensive data logging supports defect tracing and process improvements.

    We deliver robust equipment, clear interfaces, and responsive service. Your off-line converting line is tailored for winding, slitting, and rewinding, ready to adapt to new processes as your needs change.

    Tailored layouts for modern production environments

    Every production environment has unique requirements. CAMPEN develops compact, ergonomic layouts, providing operators with easy access to knives, roll cores, and finished rolls. Automated roll handling minimises lifting and streamlines logistics. Our lines can connect with your MES or ERP systems to optimise order tracking and quality assurance.

    Modular design and scalable automation

    Your off-line converting line can grow with your business. Start with a streamlined slitter and manual core loading, and expand to automatic roll changes, turret winders, and advanced inspection as needed. If your production shifts, integration with in-line winding systems remains possible. This flexibility anticipates your future requirements, ensuring the system supports evolving products and higher capacities.

    • OPC UA connectivity enables seamless integration with digital plant systems.
    • User and recipe management ensure high process consistency and traceability.
    • Edge trim handling minimises waste and keeps your plant tidy.
    • Automated core and shaft handling reduces changeover times and risk of injury.
    • Condition monitoring anticipates maintenance needs and minimises unplanned stops.
    • Remote diagnostics enable fast support and reduced service costs.

    By adding an off-line converting line, you free your main lines from frequent format changes and regular roll handling, making it easier to meet customer requirements and maintain production output.

    Discuss the right off-line converting solution for your production

    Share your material types, roll sizes, and throughput targets with our technical team. We will recommend a reliable off-line converting line, clearly defining performance and expected project costs. You receive detailed layouts and transparent execution plans, tailored to your unique requirements. Compare in-line and off-line converting, and identify the most effective, safe, and future-proof solution for consistent quality and productivity.

    Need help with your off-line converting line project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

      Our form is currently not working as expected. Please contact us by email at campen@campen.dk.

      Peder from Campen