nonwoven slitter rewinder engineered for reliability and performance

Since the 1970s, CAMPEN Machinery A/S has supported the nonwovens industry with robust, easy to operate equipment and a solution-oriented approach. Our nonwoven slitter rewinder is engineered for consistent quality, safe operation, and a low total cost of ownership. All machinery is designed and manufactured in Denmark. We begin by understanding your process specifications, material properties, and production targets. Whether your end product is hygiene materials, filtration media, wipes, or technical webs, our nonwoven slitter rewinder manages wide formats, high speeds, and continuous operation with full reliability. Operators benefit from stable web handling, precise slitting, and clean, tightly wound rolls that support efficient downstream converting.

Tailored solutions for high-performance nonwoven converting

Every production line, substrate, and output demand specific configuration. We customise the nonwoven slitter rewinder’s shaftless unwind system, web slitting setup, and rewinding technology to fit your product mix and output requirements. Options such as hydraulic roll loading, automatic web guiding system, and a closed-loop tension control system offer precise web management. You can choose between razor, shear, or crush knife slitting methods, selected to meet your fibre structure, basis weight, and required cut quality. Automatic knife positioning ensures fast changeovers and minimises set-up errors. Integrated trim extraction maintains a clear web path and a clean production line.

These design features enable stable slit quality, fewer interruptions, and maximum roll performance in subsequent packaging or converting steps. We focus on high uptime and straightforward maintenance, with safe and easy access for operators.

• Accurate roll width reduction at full speed, supporting strict delivery schedules.
• Advanced tension control system minimises wrinkling and reduces web breaks, decreasing material waste.
• Flexible and automatic knife slitting system cuts set-up times and manual labour.
• Precision slitting and low edge waste contribute to sustainable raw material use.
• Centre rewinding or surface rewinding options secure proper roll density for downstream production.

Comprehensive web handling and automation from start to finish

Stable, safe handling is crucial when working with large mother rolls or wide nonwoven formats. Our nonwoven slitter rewinder can be equipped with mother roll handling, jumbo roll handling, and a roll transport system to minimise manual lifting and enhance operator safety. Fully integrated automation via a PLC system coordinates each production stage for repeatable results. Recipe-based format changes speed up changeovers, storing width, tension, and knife layouts for up to thousands of product variants across all shifts.

Supporting features such as inline quality inspection, dust extraction, and CE compliant safety guarding maintain workplace safety and cleanliness. According to your production needs, advanced modules including turret rewinder systems or automatic roll discharge are available to reduce cycle times and ease logistics for finishing, packing, and palletising.

• Secure handling of large diameter rolls increases workplace safety and reduces manual errors.
• Seamless integration with roll to roll converting lines streamlines production flow and minimises work-in-progress.
• Automatic roll discharge streamlines finishing and allows operators to focus on process management.
• Dedicated edge trim extraction and waste handling systems help maintain clean, continuous production.
• Industrial-strength design ensures reliable 24/7 processing and optimised service intervals.

Professional support and flexible upgrades for long-term operation

Our team offers decades of experience with nonwoven producers, tissue converters, and technical textile manufacturers across Europe and beyond. Practical engineering and proven components help you achieve consistent format, tension, and slitting performance. The same engineers designing your nonwoven slitter rewinder support factory acceptance tests (FAT), commissioning, and production trials. Ongoing operator training, an efficient spare parts programme, and remote service technology ensure minimum downtime and reliable performance.

Each machine is engineered to match your site’s footprint, flow, and links with other roll to roll converting lines. Data connectivity, production audit trails, and reporting are available through the machine’s control platform. As your product range evolves, we offer retrofit and upgrade solutions such as extra knife stations or new web guiding functions for added versatility.

• Supports heavy mother rolls and enables future increases in roll size or production capacity.
• Accurate reduction of roll width and length for compliance with customer specifications and delivery needs.
• User-friendly HMI interface with clear diagnostics reduces troubleshooting and production interruption.
• Reliable service and rapid access to European spare parts lower lifecycle management costs and operational risks.

Your partner for nonwoven slitter rewinder success

Our experts work with you to specify a nonwoven slitter rewinder optimised for your products, facility, and efficiency targets. Share your substrate details and throughput objectives. We recommend robust configurations with clear investment forecasts and reliable operating costs. Our reliable, robust solutions help you run efficient, high-quality nonwoven slitting and rewinding for any converting workflow.

Need help with your nonwoven slitter rewinder project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.