Efficient solutions for nonwoven roll conversion

At CAMPEN Machinery A/S, we specialise in reliable nonwoven roll conversion equipment built for high productivity and consistent quality. For more than 50 years, we have helped manufacturers convert nonwoven rolls safely, accurately, and efficiently. Our solutions support every part of the conversion process, from unwinding to rewinding, with easy-to-use controls and robust engineering. Our focus is on maximising uptime, reducing material waste, and delivering results you can count on. When you work with us, you get advanced machinery, expert support, and systems tailored to your process needs and material specifications.

Efficient process solutions for nonwoven roll processing

Our nonwoven roll conversion lines are designed to fit your production requirements and support a wide range of nonwoven applications. Each configurable system brings together stable web handling, accurate slitting, and repeatable roll quality. Whether you need a full line or flexible modules, our machinery is compact, easy to maintain, and suitable for continuous operation over long shifts.

Core equipment features include shaftless unwinding with hydraulic roll loading, automated web guiding for side-to-side accuracy, and closed-loop tension control to prevent wrinkles and web breaks. Slitting options include razor, shear, and crush knives, with automated knife positioning for quick format changes. Integrated trim extraction and edge trimming keep your working area clean while supporting better roll quality. Choose between centre and surface rewinding, single and turret rewinders, and efficient automatic roll handling systems to meet your throughput targets. All systems operate under PLC-based control, featuring recipe management, inline inspection, and safety in line with CE standards.

• Stable and precise web control reduces unplanned stoppages and lowers scrap rates.
• Fast changeover between formats thanks to flexible slitting systems increases productivity.
• Trim extraction and dust control improve cleanliness, product quality, and operator safety.
• Turret rewinding cuts downtime between cycles, enabling faster roll changes and greater output.
• Ergonomic roll discharge and handling systems limit manual lifting and promote safe workflows.

Safe and robust handling of large nonwoven rolls

Handling heavy mother rolls demands reliable machinery and strict safety features. Our nonwoven roll conversion systems provide secure, stable management of jumbo rolls and large-diameter materials. Sturdy frames, accurate drive control, and protective guarding help keep your operators safe and your materials intact throughout the conversion process.

With options for shaftless unwinding, guided splicing, and precise web tension control, our systems help to preserve fibre integrity and deliver uniform results during slitting and rewinding. From mother roll loading to finished roll transport, each unit is engineered for ease of use and seamless integration with your existing processes.

• Stable transport avoids roll damage and keeps production running uninterrupted.
• Machinery built for heavy loads delivers consistent performance at any speed.
• Accurate web tension protects material structure and supports quality standards.
• Industrial construction ensures 24/7 duty and reduces maintenance costs.
• Smooth integration with plant layouts streamlines overall workflow and material movement.

Our team analyses your production space, roll logistics, and operator needs to deliver solutions that are both reliable and easy to operate. Training and technical support are available throughout the project.

Precision slitting and flexible format changes in nonwoven conversion

Quality in nonwoven roll conversion depends on accurate slitting and consistent format control. CAMPEN Machinery’s slitter rewinders are engineered for clean edges and repeatable results, even at high line speeds. Automated knife positioning allows your team to make fast adjustments while keeping rolls within tolerance every time.

Our roll conversion systems manage width and length reduction tasks with tight process control. Web guiding systems support straight slit lanes. Edge trimming technology prevents stray fibres and supports the downstream process. Both centre and surface rewinding options are available to address different product requirements and material types.

• High-precision slitting reduces material waste and optimises raw material usage.
• Speed and accuracy in width reduction help you meet tight delivery schedules.
• Quick-changing knife positions shorten downtime during job changeovers.
• Continuous inline inspection helps identify and correct quality issues early.
• Recipe-driven operation makes it simple to repeat successful formats shift after shift.

Key applications for nonwoven roll conversion

• Turning jumbo rolls into smaller rolls for downstream packaging or distribution.
• Slitting wide mother rolls into narrow tapes or panels for converting lines.
• Cutting to tight customer specifications with complete documentation and traceability.
• Rewinding for set roll lengths, batches, or private label fulfilment.
• Edge finishing and roll preparation for lamination, printing, or coating processes.

Our machinery supports diverse industries, including hygiene, filtration, medical products, and industrial nonwoven processing. Every solution is tailored to the materials, formats, and operating speeds that matter to your plant’s success.

Need help with your nonwoven roll conversion project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.