End-to-end nonwoven production line solutions for efficiency and reliability

For more than 50 years, CAMPEN Machinery A/S has supported manufacturers who demand efficient, reliable nonwoven production line solutions. We deliver robust mechanics, precise web control, and streamlined automation. Our focus is on line stability, operator safety, and minimising total operating costs. As your single-source supplier, we offer full nonwoven line integration from engineering through ramp-up. Coordinated machinery, proven converting modules, and seamless flow all help cut project lead times and mitigate production risks.

End-to-end solutions tailored for efficient nonwoven manufacturing

A modern nonwoven production line requires tight process control, flexibility, and ease of operation. Our engineering team designs turn-key lines that cover unwinding, web handling, tension management, calendering, and advanced finishing steps. We take accountability for planning, FAT, commissioning, and staff training. By managing all supplier interfaces, you receive predictable schedules, detailed documentation, and reliable start-up support.

Each integrated converting line is configured with your product formats, factory layout, and output demands in mind. From infeed to palletising, every unit is sized and synchronised for high productivity and quality. Typical process modules include:

• Automatic unwinding and advanced web handling
• Closed-loop tension control and in-line calendering
• Precision printing and registration
• Hotmelt or tape application modules
• State-of-the-art slitting and rewinding
• Roll handling, packing, and palletising

By consolidating all stages under one project contract, you experience:

• Lower project risk due to reduced supplier interfaces and clear performance guarantees
• Shorter lead times with streamlined engineering and tested equipment sequences
• Centralised line control and HMIs for easier operation and user training
• Recipe-driven automation to support rapid product changeovers
• Built-in safety systems aligned with EU standards

Our open project management ensures your KPIs are met at each step. With extensive experience in the global nonwoven sector, we support your ongoing production goals and future expansions.

Stable web processes and precision converting for peak quality

Reliable web handling is essential for high-quality nonwoven output. CAMPEN unwinders, dancers, and motorised stations maintain accurate tension—from the first metre to the finished roll. Our calender modules deliver uniform thickness and surface finish. With precise registration, printing quality remains consistent at all speeds.

Our slitting and rewinding systems handle all roll widths, core sizes, and product types. Suitable for spunbond, meltblown, airlaid, and composite webs, each system is optimised for your performance needs:

• Knife, crush, or razor slitting for clean edges
• Closed-loop winding control for straight, tight rolls
• Automated knife and shaft positioning to lower set-up times
• Ergonomic shaft handling and core loading improve operator safety
• Inline inspection and data logging for quality assurance and traceability
• Energy-saving drives help manage operational costs

Our hotmelt tape units place adhesives reliably in multiple lanes, supporting hygiene, medical, and filtration products. Full line integration ensures that recipe changes coordinate all parameters—speed, temperature, and tension—through one easy interface. This level of control increases both performance and production stability along your entire nonwoven production line.

Engineered for uptime, scalability, and easy maintenance

Every CAMPEN nonwoven production line is engineered for durability. All frames and rolls are robust, and automation uses industrial-standard components. Wide access simplifies cleaning and routine maintenance. Intuitive HMIs and guided start-up sequences reduce training efforts and operational errors.

Your future needs are built in from the start. Modular units enable later capacity increases or new formats. Unwinder, coating, and embossing modules can be added as needed. Optional MES and ERP integration provide real-time production monitoring and full traceability. With our remote diagnostics and proactive spare part programmes, your production stays reliable with minimum downtime.

• Standardised machine modules accelerate delivery and make upgrades straightforward
• Predictive maintenance systems minimise unscheduled stops and lower waste rates
• Comprehensive reporting supports audits and process improvement
• Automated packaging and palletising reduce manual handling for increased safety

All lines are factory-tested against your acceptance criteria, with roll specs and tension profiles verified before shipment. Our project support continues through installation and ramp-up to ensure your nonwoven production line performs reliably from day one.

Upgrade your nonwoven manufacturing with CAMPEN

Share your production targets and plant requirements, and we will create a clear proposal for your nonwoven production line. Benefit from a single partner responsible for every phase—from design to integration and start-up. Unlock higher output, efficiency, and product quality with a robust and user-friendly line solution.

Need help with your nonwoven production line project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.