Integrated solutions for efficient nonwoven manufacturing

Since the 1970s, CAMPEN Machinery A/S has advanced nonwoven manufacturing with reliable, robust, and easy-to-operate equipment. Our technical teams deliver practical, solution-focused project management to support your production goals. You benefit from complete nonwoven lines and single-point responsibility from planning through commissioning and ramp-up. Equipment is designed for stable, safe, and cost-effective production, including unwinding, web handling, tension control, converting, roll handling, and packing. This approach ensures efficient nonwoven manufacturing with less downtime and rapid start-up.

Comprehensive lines for integrated nonwoven production

CAMPEN offers complete nonwoven manufacturing lines that cover all stages of your converting processes. With one accountable partner, you reduce project risks and gain cost certainty. Our engineers coordinate all systems and technologies required for your specific production needs. This minimises interfaces, ensures clear responsibility, and speeds up commissioning and training.

Each line is tailored for your material types, product formats, and downstream handling. We integrate unwinders, web guiding, advanced tension control, calendering, printing, hotmelt and tape applicators, along with reputable slitting and rewinding modules. Packing, labelling, roll handling, and palletising are managed from one platform, optimising workflows and plant safety. This seamless integration helps eliminate bottlenecks and establishes consistent, high-quality output.

• Centralised project management reduces complexity and accelerates delivery timelines.
• Integrated process controls simplify operator training and maintenance routines.
• Reliable web handling and precise tension control promote product consistency.
• Calendering and printing units protect appearance and uniform product feel.
• Effective hotmelt and tape units help save materials and guarantee bond performance.
• Inline slitting and rewinding reduce handling and work-in-progress.
• Automated roll handling and packing boost safety and increase throughput.

We scope projects with defined performance targets and test key systems before shipping. Factory acceptance testing, phased installation sequences, and full CE documentation ensure your site is production-ready and compliant. Comprehensive operator training builds operational confidence and process know-how.

Advanced slitting, rewinding, and web control for consistent output

CAMPEN focuses on slitting, rewinding, and web handling to meet the demands of modern nonwoven manufacturing. Our equipment operates reliably with diverse nonwoven grades and widths. Safety features and ergonomic design support operator protection and streamlined cleaning or changeover procedures.

Key technologies include closed-loop tension control to prevent neck-in, maintain web profile, and reduce bagging. High-precision slitting delivers clean cut edges with minimal dust. Advanced winding logic helps produce stable rolls and prevents telescoping. Options for splice tables and automatic knife positioning further support efficient changes and reduce material waste.

• Recipe-driven controls enable fast, repeatable product changes and minimal downtime.
• Edge guiding and web steering systems help eliminate creases and rework.
• Flexible slitting adapts to varying order sizes and customer needs.
• Energy-efficient drives support cost savings and reduced operating temperatures.
• Robust machine frames and high-grade bearings promote long-term reliability.
• Integrated safety functions help ensure operator security and legal compliance.

CAMPEN’s slitting and rewinding solutions fit a wide range of nonwoven manufacturing sectors, including hygiene, wipes, filtration, automotive, and geotextiles. From light spunlace to heavy needlepunch materials, our systems are engineered for stability and future adaptability. We support uptime and cost control with responsive service, easy-to-source spares, and remote support.

Automation, process integration, and ongoing support for nonwoven factories

Efficient nonwoven manufacturing depends on strong process integration and automation. CAMPEN links all pieces of the line using unified PLC and HMI controls for each function—unwinding, web management, calendering, printing, hotmelt application, and slitting. This synchronisation ensures stable tension, product uniformity, and fast problem-solving on the production floor.

Digital reporting and traceability tools increase transparency for operators and management. Features include recipe management, production analytics, traceability, and process dashboards. OEE monitoring and quality data give real-time feedback for continuous improvement initiatives. Remote support allows fast troubleshooting and software updates, minimising downtime and maintenance visits.

• Standardised interfaces enable easy addition of partner technologies and future upgrades.
• Modern fieldbus networks reduce wiring and maintenance complexity.
• Safety-rated control systems help ensure site safety and CE compliance.
• Operator and maintenance training support ongoing productivity.
• Comprehensive aftersales, retrofits, line moves, and upgrades secure your long-term investment.

Every CAMPEN project is adapted to your factory layout and infrastructure. We conduct full system tests before shipment and on-site. Clients receive clear maintenance and part manuals for self-sufficiency. Decades of experience allow us to recommend the most reliable process parameters, helping you optimise both production output and quality.

Get expert advice on your project

Need help with your nonwoven manufacturing project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.