Complete converting solutions for stable nonwoven production

Since the 1970s, CAMPEN Machinery A/S has delivered nonwoven converting machinery engineered for stable and efficient production. As a Danish engineering company, our focus is on reliability, safety and measurable return on investment. We specialise in nonwoven slitting and rewinding, working with trusted partners to cover upstream and downstream processes. All machinery and solutions are tailored for your nonwoven materials and operators. This approach reduces project risk, enables you to achieve quality goals, and drives down your total cost of ownership in nonwoven manufacturing.

Complete converting solutions for stable nonwoven production

Our nonwoven converting machinery connects every process from unwinding to palletising. Each module in the line is configured to protect your web materials, maintain stable tension, and deliver consistent roll quality. A typical integrated solution can include calendering, printing, and precise hotmelt tape application ahead of advanced slitting and rewinding. The result is a robust, easy-to-operate system designed for high uptime and minimal maintenance.

Essential processes for consistent product output

• Unwinding and web handling systems reduce wrinkle formation and edge damage, minimising waste and rework in nonwoven processing.
• Active tension control is critical to safeguard lightweight nonwoven webs and ensure predictable roll profiles.
• Calendering stations stabilise thickness and optimise print and lamination performance in subsequent operations.
• Integrated printing modules offer rapid, in-line branding or traceability, without compromising line speed.
• Hotmelt and tape application applies seams or functional tabs with millimetre-level accuracy.
• Slitting and rewinding produce clean edges and consistent roll geometry, essential for automated downstream use.
• Automated roll handling, packing, and palletising limit manual intervention and support workplace safety.

All line functions integrate with a common control platform. Operators benefit from recipe handling, fast product changeovers, and clear diagnostics. Our interfaces enable upstream and downstream equipment to communicate, improving production stability and supporting coordinated stops and restarts.

Optimised safety, quality, and efficiency in every system

CAMPEN nonwoven converting machinery prioritises uptime, operator safety, and robust performance. Our engineering features proven industrial controls, strong machine frames, and operator-friendly layouts. Safety systems including guards, light curtains, and lockout points are standard, helping you meet CE and local safety standards. User interfaces are designed for simplicity, guiding operators through set-up, web threading, and start-up procedures for consistent results.

Engineering choices that deliver results

• Stiff frames and balanced rolls reduce vibration, stabilising web movement at all speeds.
• Precision blades and holders deliver consistent slit widths, supporting material efficiency.
• Automatic knife setting allows for quick product changes, minimising downtime.
• Diameter-based and weight-based winding control ensures repeatable roll quality and density.
• Energy-efficient drives and programmable idle modes help reduce operational costs.
• Expandable machine modules make it simple to add converting, packaging, or inspection options as your business grows.

Our deep experience in nonwoven converting lines means we know typical failure points. We optimise web path layout, dust extraction, and edge trim handling to prevent issues before they arise. Throughout your machine’s life, our service and spare parts team support your maintenance strategy, driving maximum throughput and equipment reliability.

Reducing project risk through partnership and technical support

As your project partner, CAMPEN serves as your main contact from design through commissioning. Together, we define requirements for material types, line speed, and finished roll specifications. We then deliver a tailored converting line that fits your space, utilities, and operator skills. Our project scope covers engineering, layout, software, fabrication, integration, and site acceptance testing. This means you avoid the hassle of managing multiple suppliers and timelines.

Structured project management for reliable line delivery

• Dedicated process testing and trials verify material performance before committing to investment.
• Digital modelling assesses expected throughput and confirms line balance for complex web handling needs.
• Factory acceptance testing (FAT) ensures machines meet standards and performance criteria before shipment.
• Operator training and supervised start-up help you achieve target production efficiency promptly.
• Remote diagnostics and flexible service agreements help sustain long-term productivity and operational security.

Our project execution minimises risk, accelerates your time to market, and delivers a fully documented converting line with maintenance instructions and product recipes. You gain a reliable platform for high-quality nonwoven production, ready for integration with existing or future processes.

Need help with your nonwoven converting machinery project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.