Delivering complete nonwoven converting line solutions for efficient production

Since the 1970s, CAMPEN Machinery A/S has delivered robust equipment solutions for the nonwoven industry. Our nonwoven converting line enables integrated, efficient production from start to finish. By combining proprietary slitting and rewinding technology with quality process machinery and precise roll handling systems, we deliver reliable, cost-effective lines for nonwoven converters and producers. Our experienced technical team works closely with operational and production managers throughout Europe and beyond, supporting both greenfield projects and line upgrades. Every solution is designed to help you achieve high output, consistent quality, and safe operation, while minimising project risk through a single, streamlined contact point.

Delivering complete line solutions for nonwoven converting needs

Our approach to nonwoven converting line design starts with your product range and operational targets. Every line is tailored for your required web widths, basis weights, and substrate types. We configure unwinders, tension control, slitting, rewinding, hotmelt application, calendering, and packing equipment to work reliably together. This integrated line structure keeps your production flow continuous and dependable.

The CAMPEN team manages process planning, scope alignment, and all supplier interfaces. We ensure every process unit, from web guides and accumulators to downstream roll handling and palletising, is selected and arranged for seamless transfer. Our single-operator interface and integrated control system simplify operation, reduce handovers, and minimise downtime. This efficient arrangement shortens your coordination time and cuts project risk.

• One project partner streamlines communication and reduces risk for your production teams.
• Standardised machine modules simplify spare parts management and can reduce delivery lead times.
• Integrated safety and ergonomic features support operator training and staff protection.
• Harmonised drives and automation help maintain tension control and prevent web breaks.

Our project planning maps every step, from unwinding to final packing and palletising. We calculate the correct process sequence, synchronise interfaces, and configure your nonwoven converting line for efficiency and operational safety. Our technical support continues after delivery, offering commissioning, training, and long-term service so you can maintain high uptime and quality outputs.

System integration for stable production and cost management

Stable, reliable production is the core of every nonwoven converting line we build. Our systems include closed-loop tension regulation, edge guiding for waste reduction, and process accuracy in calendering, printing, and coating. These controls help you achieve consistent roll builds, uniform thickness, and precise slitting. Accurate web handling reduces defects and scrap, keeping your costs predictable and your product quality stable.

• Multi-zone tension control reduces wrinkles and supports consistent roll formation.
• Calendering systems deliver uniform density and product feel for end use requirements.
• Integrated slitting modules ensure straight, clean edges and precise widths.
• Register and coat weight controls help avoid overuse of adhesive and cut reprocessing steps.
• Energetic drives and optimised web paths decrease energy requirements and cut operating costs.

Each nonwoven converting line offers built-in diagnostics, trend tracking, and real-time data collection at every stage. Alarm histories and analytics help your maintenance staff find issues early and support continuous improvement. Our process lines are designed for EU machinery safety compliance, with safety interlocks, access guards, and clear risk documentation. Easy service access shortens cleaning and routine maintenance time.

All integration is managed by one dedicated project team to keep specifications aligned and documentation structured. We coordinate I/O, mechanical dimensions, and process data points for fast installation, commissioning, and operational ramp-up. This detailed focus ensures stable startup, repeatable performance, and reliable long-term operation for your nonwoven converting line.

Structured delivery and long-term support for your production line

When you choose a CAMPEN nonwoven converting line, you receive structured project management from initial design through delivery, commissioning, and operation. Timelines are clear, milestones are defined, and your line is tested for function and safety before shipment. Our technicians install the equipment on site, adjust control parameters to match your product, and provide operator training to support smooth production ramp-up. We supply complete CE documentation and validate all safety measures before handover.

After commissioning, our support continues with remote diagnostics and service. Preventive maintenance helps your team extend equipment life and avoid unplanned downtime. We offer spare parts packages and can supply lists of critical wear parts to keep your inventory ready. In the first operational months, we can review your line’s performance to fine-tune productivity, quality, and changeover times. The modular system design means you can easily upgrade with additional unwinders, new slitting formats, or added downstream automation as your business expands.

• Complete line delivery can shorten your time to commercial production.
• In-depth operator training promotes safety, consistency, and day-to-day process reliability.
• Performance audits help identify and fix bottlenecks for higher OEE.
• Ongoing service and line optimisation protect your long-term equipment investment.

Whether you are launching a new nonwoven converting line or modernising your existing processes, our solutions deliver stable, reliable output. Every line is configured to match your requirements and support easy, safe, and efficient operations.

Need help with your nonwoven converting line project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.