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    Heavy-duty slitter rewinder solutions designed for efficient material processing

    Multi level belt accumulator for nonwovens

    Since the 1970s, CAMPEN Machinery A/S has delivered reliable web handling systems to leading nonwoven producers. We design, build and commission production equipment that supports stable operation and quality results. Our multi level belt accumulator is specifically developed for sensitive nonwovens such as meltblown, wetlaid and spunbond webs, where low and even tension is critical. Using robust engineering, gentle web transport and precise controls, we help you protect your products and maximise uptime. Customers benefit from a durable, easy-to-operate solution, supported by our experienced team who understand the specific requirements of nonwovens manufacturing.

    Accurate buffering for delicate nonwovens

    Consistent low-tension accumulation

    With the multi level belt accumulator, fragile nonwoven webs are handled carefully and securely. Wide belts support the full fabric width and distribute web weight evenly to avoid point pressure and wrinkling. The multi-level design enables long accumulation paths in a compact machine, allowing stable buffering during roll changes or upstream process adjustments without increasing web tension.

    This system suits lightweight materials such as meltblown, wetlaid, and spunbond nonwovens. Problems like edge damage, fibre shifts or web breaks are reduced. Responsive sensors and advanced loop control ensure continuous web positioning and optimal belt speed, so the web moves smoothly to the winder.

    • Low wrap angles and driven belts mean less friction and careful web handling.
    • Closed-loop tension management helps prevent sudden forces and web faults.
    • Multi-level storage achieves reliable, tension-free accumulation for sensitive products.
    • Threading assistance and automated sequences increase roll-to-roll handling speed and safety.

    Supporting productivity and consistent production

    Our accumulator is synchronised with both the winder and upstream production lines. This prevents web interruptions during splice actions or equipment stops, reducing material waste and supporting smoother roll changes. Consistent line speeds and simple format adjustments are possible.

    • Precise winder tracking prevents tension surges during production changes.
    • Integrated edge correction systems produce high-quality downstream rolls.
    • Accessible components and clear operator access simplify inspections and cleaning.
    • Intuitive operator panels and recipe management support easy changeovers.

    Further details about our web accumulator solutions are available on our site.

    Reliable construction and operational safety

    Durable mechanics and trusted operation

    Each multi level belt accumulator is engineered for reliability in long-running lines. The frames, shafts and belt guides are made for longevity and simple adjustment. Drives and controls allow gentle acceleration and accurate force management, delivering the low and stable tension needed by modern nonwovens production.

    Safety is a fundamental part of our systems. Interlocks, safety stops and alarms protect operators and equipment. The accumulator easily integrates into your existing line automation, allowing coordinated process control and effective responses to faults.

    • Rigorous build quality reduces vibration and improves tracking accuracy.
    • Precise feedback sensors monitor web tension across the entire width.
    • Antistatic design features and smooth surfaces minimise contamination risk for lightweight webs.
    • Full protective guarding and CE certification enable safe daily use.

    Nonwoven application expertise

    Our long experience in nonwovens shapes every detail of our accumulators. By understanding the specific properties of sensitive webs, we select belts, design nips and locate sensors to minimise challenges. The result is reliable, operator-friendly machinery that safeguards both product quality and machine yield.

    • Targeted engineering ensures your range of products functions optimally on the accumulator.
    • Factory validation checks confirm gentle handling for even the lightest and most sensitive grades.
    • On-site training and detailed documentation help your team achieve safe, consistent operation.

    Integration and long-term reliability

    Custom installation and startup

    The system can be adapted to your plant layout, with specific adjustment of web infeed, outfeed, tension and edge guiding. Our engineering project managers support reviews, integration with other machines, and pre-installation to minimise any downtime.

    During commissioning, we ensure stable loop formation, correct belt alignment and seamless integration with the winder. Operators receive training in threading, stop/start routines and basic maintenance for trouble-free use.

    • Effective line integration prevents bottlenecks and maintains continuous material flow.
    • Built-in diagnostics and data monitoring promote process improvement and traceability.
    • Remote service options help reduce the need for on-site visits.
    • Spare parts programmes and service support protect productivity and reduce costs.

    Advantages for your production

    Using a multi level belt accumulator helps prevent web breaks, reduces scrap during roll changes and supports the careful handling of delicate surfaces. Consistent accumulation and gentle web support give you higher output speeds and improved process stability.

    • Stable web tension improves finished product quality and end-user satisfaction.
    • Less downtime from web faults leads to higher efficiency and lower operating costs.
    • Structured maintenance routines make daily operation simpler for staff.

    Start your evaluation with CAMPEN

    If you require stable, low-tension web accumulation before winding, our engineers can review your line, web types and capacity needs. We will specify a robust multi level belt accumulator designed for seamless integration and reliable performance in your plant. Explore your options on our web accumulator information page or reach out to our team to start the conversation.

    Need help with your multi level belt accumulator project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

      Peder from Campen