Since the 1970s, CAMPEN Machinery A/S has delivered reliable mother roll to short roll conversion systems for leading nonwoven and technical textile producers. We design and build robust, easy-to-operate machines that make the conversion of large mother rolls into short rolls both efficient and predictable. Our engineering teams combine mechanical strength with precise control, ensuring stable, high-quality production with minimal downtime. Solutions are configured for your plant layout, material types, and workforce, targeting consistent output, low waste, and maximised throughput.
CAMPEN’s mother roll to short roll conversion lines are built for fast changeovers and dependable operation. Our systems process nonwovens, geotextiles, and other technical fabrics while maintaining optimal web tension and delivering clean, accurate roll edges. Every machine reduces manual intervention, elevates safety, and supports high-speed production lines.
Processes from shaftless unwinding to finished product sealing are fully optimised. Compact machine footprints, simple touchscreen controls, and easy access for maintenance are all standard. The outcome: improved efficiency, uniform short rolls, and less unplanned stoppage.
Each mother roll to short roll conversion system is tailored to your process environment and product specifications. Once installed, you can adapt your line to new widths or compositions with minimal hardware change and quick recipe adjustments. Our technical specialists oversee every step, from project planning to operator training, ensuring a safe and smooth ramp-up.
Closed-loop drive technology and continuous edge guiding keep material stable from unwinding to finished roll. Automated recipe management standardises outcomes across shifts, supporting repeatable roll quality. Gradual acceleration and deceleration sequences protect against tension spikes and material faults. The operator interface is straightforward, helping new staff become productive quickly.
For advanced process monitoring, our systems connect to plant networks, supplying real-time production data and alarm logs. This supports traceability, simplifies quality checks, and improves troubleshooting when needed.
Efficient unwinding modules allow for fast roll swaps without excessive manual effort. Slitting units are placed just before the winder, decreasing line footprint and handling steps. Knife change processes are quick and tool-friendly, keeping downtime to a minimum.
Our winders produce tightly wound short rolls with precise length control. Automatic tube insertion and roll ejection keep output consistent and reduce bottlenecks. Hot melt or adhesive options secure roll ends for smooth downstream packaging. Learn more about winder configurations on our short roll winder page.
Each machine incorporates strong safety enclosures and interlocks to protect personnel. Service zones and maintenance panels are designed for safe, easy access. Built for long service life, our equipment minimises maintenance needs and maximises operational reliability.
CAMPEN adapts each mechanical and control element to your materials, whether working with spunlace, drylaid, airlaid, geotextiles, glass fibre, elastic webs, or advanced technical felts. Sensitive materials are handled gently, while tough webs benefit from abrasion-resistant rollers and protective coatings. This flexibility means your mother roll to short roll conversion line can run a range of products without compromise.
Our solutions support both in-line and off-line production. In-line systems streamline transfer from main production lines, reducing handling and intermediate storage. Off-line lines increase production flexibility and capacity. Options such as accumulators, integrated packaging, and inline labelling further increase efficiency and ensure traceability.
From first concept through to production, we align conversion system design with your product formats, roll specifications, and workflow preferences. This collaborative approach guarantees a mother roll to short roll conversion set-up that delivers top roll quality and supports your business for years to come.
If you are planning a new mother roll to short roll conversion line or optimising an existing one, share your material profiles, roll formats, and production goals with us. Our engineers will evaluate your requirements and recommend the right solution for your plant. We support every stage—layout, safety, integration, and operator training. Start your project review today and benefit from our expertise in efficient nonwoven roll conversion.
Need help with your mother roll to short roll conversion project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.
Peder Helbo
Sales Director