Since the 1970s, CAMPEN Machinery A/S has delivered robust roll converting solutions for nonwoven, tissue, film, and industrial web processors. We focus on machine reliability, technical excellence, and long-term support. Mother roll slitting forms the backbone of many production workflows, helping manufacturers achieve precise roll reduction and optimised web handling. We engineer our lines for maximum uptime, stable operation, and top product quality. Whether you process nonwovens, films, foils, or laminates, our equipment advances your production targets with accuracy, efficiency, and safety in mind. Each mother roll slitting system integrates dependable mechanics, effective controls, and features that simplify day-to-day operation.
Efficient mother roll slitting starts with robust unwinding and precise web guidance. Our shaftless unwind stands allow easy, hydraulic loading of large-diameter, heavy rolls. This reduces manual handling time and operator risks. Camera-based web guiding and closed-loop tension systems maintain perfect web alignment, even at high speeds or roll changes. These controls reduce edge drift, eliminate defects, and support downstream quality.
Where jumbo roll handling and higher throughput are required, we integrate automated roll transport and positioning systems. Automated roll loading, core handling, and finished roll discharge promote a safer workflow and reduce bottlenecks.
Mother roll slitting performance depends on knife selection and control. We configure razor, shear, or crush knife systems based on your web materials, thickness, and speeds. Precision tool holders and optional automatic knife positioning reduce set-up time, support error-free format changes, and protect against wear. Trim handling systems efficiently collect edge waste and maintain a clean converting area.
Our systems support centre winders, surface winders, or turret rewinders according to your output targets. Careful management of each web tension zone achieves ideal roll density and prevents deformation or telescoping. With recipe storage for knife widths and tension values, you benefit from fast format change and less manual intervention for every order.
Typical applications include converting wide mother rolls to narrower customer formats, preparing rolls for packaging or further conversion, and delivering sheeted or spooled materials for downstream use. Reliable mother roll slitting lines reduce scrap, boost yields, and respond quickly to changing market and customer demands.
To maximise production flow, our mother roll slitting solutions interface seamlessly with upstream and downstream web processing equipment. Automated recipe management and PLC-based control simplify product changeovers and decrease operator workload. Inline inspection, width monitoring, and tension feedback help you maintain quality and identify deviations before they reach final packing or shipment.
For high-output lines, we offer turret rewinders and complete roll transport. Data from sensors and PLCs provides key performance indicators for continuous improvement and supports a lower total cost of ownership.
Every company’s slitting requirements are unique. Let our engineers review your web materials, product widths, line speeds, and roll handling needs for a safe, efficient solution. Our experience covers nonwovens, films, and specialised webs. We are ready to support you through specification, design, installation, and aftersales service.
Need help with your mother roll slitting project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.
Peder Helbo
Sales Director