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    Precision roll handling and slitting equipment for demanding applications

    Stable web handling for meltblown nonwoven media

    Since the 1970s, CAMPEN Machinery A/S has delivered reliable web handling solutions for global nonwoven producers. Our robust equipment for meltblown nonwoven media and other lightweight webs provides stable, low-tension transport and safe buffering before winding. Operators benefit from equipment that is easy to use and proven in industrial settings. We collaborate with your technical team to address process challenges and deliver improvements in quality, uptime and cost efficiency.

    Achieving stable, low-tension transport in sensitive meltblown lines

    Meltblown nonwoven media is thin, light and prone to damage from tension changes. Efficient belt accumulator and web accumulator systems are critical for maintaining stable forces during roll-to-roll handling. We engineer accumulators with gentle belt support, advanced drive synchronisation, and tension-free accumulation. This approach prevents web breaks, creasing and stretching while supporting the fibre’s filtration properties and structural integrity.

    Main benefits for your meltblown process

    • Reliable quality: Consistent, precisely controlled tension preserves web structure and end-use performance.
    • Fewer interruptions: Buffering enables seamless roll changes and event management, reducing downtime risks.
    • Improved operator safety: Predictable line behaviour supports safer material threading and handling.
    • Less material waste: Minimise scrap at start-up and reduce defects at the end of each roll.

    Our accumulators can be supplied with load-cell or dancer feedback, full-width support belts, edge guiding and anti-static equipment for handling even the most sensitive nonwoven media. The integration of direct winder communication ensures synchronised torque and true low tension from start to finish, preventing tears and quality deviations at splices and speed transitions. These solutions fit into both new and retrofit meltblown, spunbond and wetlaid production lines, supporting high-performance roll-to-roll handling.

    Designed for efficiency, safety, and simple maintenance

    Each solution for meltblown nonwoven media is tailored to your operating targets, web width, grammage and layout constraints. Belt and roller surfaces are selected to provide gentle support with precise grip, while clear controls allow operators to monitor tension, buffer status and drive synchronisation. We focus on reliability and an intuitive user interface, making the system easy for operators and technicians alike.

    Typical features in our web accumulator systems

    • Edge-stable transport: Belt guidance and edge control prevent wrinkles and web wandering.
    • Sophisticated tension management: Algorithms dampen oscillations and maintain low, stable forces throughout production.
    • Winder synchronisation: Accumulator seamlessly buffers production, enabling uninterrupted winding and fast splicing.
    • Clean and accessible design: Surfaces and access points simplify cleaning, reducing contamination risk in sensitive production.
    • CE-compliant safety: Integrated guards and interlocks increase workplace safety.
    • Fast web threading: Assisted infeed mechanisms reduce recovery time after web breaks.
    • Data acquisition: Digital readouts and trend data help optimise performance and pinpoint issues for troubleshooting.

    We also offer retrofit services for upgrading existing accumulators with modern belts, smarter controls or sensor packages. This extends equipment lifespan and improves energy efficiency. Full documentation and user training are included, ensuring your team operates and maintains the web handling equipment with confidence.

    Experience supporting nonwoven industry needs

    CAMPEN’s experience with meltblown nonwoven media spans decades and continents. Our systems operate in major production sites across Europe, the Americas and Asia. Producers value our technical approach, reliable project delivery and commitment to robust, long-life solutions that lower total cost of ownership.

    The project path: from requirements to results

    • Process understanding: We assess web characteristics, production needs and plant layout to shape the solution.
    • Practical validation: Where needed, we run application trials to optimise belt choice and control strategies.
    • Open communication: 3D layouts and clear project milestones ensure alignment and no unexpected surprises.
    • Lifecycle support: Spares, upgrades and technical service help you stay productive and efficient long-term.

    Precise, low-tension handling is essential for high-value meltblown nonwoven media. Even small handling errors can affect filter performance or cause costly stoppages. CAMPEN’s technology minimises these risks by providing stable transport, tension-free accumulation and robust control at every stage of production and winding. Our focus is on equipment that is both reliable and straightforward to operate—a trusted element in your quality assurance strategy.

    Consult with experts on your meltblown nonwoven process

    Stabilise your meltblown nonwoven media web handling with proven solutions from CAMPEN Machinery A/S. Share your specific process, output goals and challenges and we will suggest a direct, risk-reducing approach. Explore our web accumulator solutions or contact our specialists for fast answers and an initial design plan.

    Need help with your meltblown nonwoven media project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

      Peder from Campen