For over fifty years, CAMPEN Machinery A/S has delivered robust jumbo roll conversion solutions to leading manufacturers in nonwovens, tissue, films, and technical textiles. Our jumbo roll conversion systems combine heavy-duty mechanics with precise controls. Each line is designed for stable quality, consistent uptime, and easy operation. Manufacturers benefit from high-output production, safe handling, and reliable format changes—every shift, every day.
Our jumbo roll conversion equipment transforms wide mother rolls into precise, ready-to-use rolls for further processing. Each system integrates shaftless unwinding, web guiding, and a slitter rewinder designed for heavy industrial use.
Our machines handle a wide spectrum of web materials, such as nonwovens, tissue, plastic films, laminates, composites, and technical textiles. Applications include roll width reduction, roll length reduction, and preparation for further roll-to-roll converting. Each jumbo roll conversion line is customised to your process, whether you need batch processing or continuous roll production. The systems are also well suited for converting nonwoven rolls and technical laminates for hygiene, automotive, filtration, or packaging end uses.
Our shaftless unwinds use hydraulic loading for safe and stable mother roll handling, even with large diameters or heavy weights. Integrated web guiding technology and closed-loop tension systems keep webs centred and precisely tensioned during processing. This approach prevents issues such as wrinkles and telescoping.
The slitting station supports razor, shear, or crush knife applications, optimised for your web type and line speed. Automatic knife positioning moves blades rapidly to preset positions, supporting short changeovers and frequent order changes. Edge trim and dust extraction keep the web path clean and maintain product quality.
Jumbo roll conversion systems from CAMPEN offer centre or surface rewinding to match various materials. High-speed lines benefit from turret rewinders, which eliminate stops during roll change. Automated roll discharge and transport equipment maintain roll structure and edge neatness, while reducing manual handling. Operators work safely, and production lines run efficiently at speeds up to 600 metres per minute.
Every CAMPEN jumbo roll conversion line features PLC-based automation and operator interfaces with recipe-driven format change. Operators simply select the relevant product and load mother rolls. Inline inspection detects splice locations and roll defects. Filtration units and dust extraction maintain air quality and reduce contamination risk, especially for sensitive applications like tissue and filtration media production.
Our engineering teams integrate jumbo roll conversion lines with roll packaging, palletising, and material handling systems. This streamlines plant logistics and maximises productivity. Ongoing support and remote diagnostics help keep operations running reliably.
Every project starts with a review of your web type, roll width, production targets, and available space. We specify unwind technology, slitting method, rewinding style, and all drives and control zones for your precise product and required output. Modular frames adapt to your site and allow easy future upgrades. Energy-efficient drives and vacuum extraction help lower running costs. Quality control is built in through data logging, supporting audit trails and traceability.
From precise edge trimming and minimum waste to stable winding and rapid set-up, CAMPEN jumbo roll conversion equipment delivers reliable production for your material and market.
If you plan to upgrade or expand your jumbo roll conversion capability, our engineers can review your material, width, and speed requirements. We recommend practical, robust solutions for both new lines and retrofits. Experience stable output and high-quality rolls with easy-to-operate, reliable machinery designed for your operation.
Need help with your jumbo roll conversion project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.
Peder Helbo
Sales Director