Integrated nonwoven line solutions for robust and efficient production

Since the 1970s, CAMPEN has supported nonwoven manufacturers with reliable, robust solutions and a strong focus on quality. Choosing an integrated nonwoven line streamlines every step of the converting process. With one control system and a single supplier, you benefit from predictable outcomes and efficient workflow. Our teams are experts in designing, delivering, and commissioning complete integrated nonwoven lines. Mechanics, electrics, and software are synchronised to reduce interfaces and speed up ramp-up. The result: less project risk, improved production stability, and consistent product quality. By combining our slitting and rewinding expertise with trusted partners in process, roll handling, and packing equipment, we ensure your integrated nonwoven line operates faultlessly from start to finish.

Full-scope project management ensures clear responsibility

We take responsibility for the whole integrated nonwoven line – from concept through acceptance and beyond. As your main partner, CAMPEN provides one contract and a dedicated project manager. This means you have a single contact for scope, timeline, and performance. All supplier coordination, technical documentation, and risk management are consolidated, ensuring control and transparency throughout the project.

The integrated line links all converting steps under one system. Automation unifies control of unwinding, web guidance, slitting, rewinding, packing, and palletising. One recipe and safety platform makes line operation straightforward and safe for your operators and maintenance teams.

• Entire project managed by one contact, reducing miscommunications and project delays.
• Standardised tension and line control help deliver stable, repeatable quality for each product batch.
• Factory acceptance test (FAT) and site acceptance test (SAT) are coordinated for reduced time-to-market.
• CE-compliant safety design built in from initial planning to protect your team and investment.
• Process modules for calendering, printing, and adhesive application are selected to fit your specifications.
• Automated roll handling, packing, and palletising help reduce downtime and labour costs.

We build each integrated nonwoven line with proven mechanical elements, reliable drives, and globally available automation hardware. Our priority is to deliver maximum uptime and lowest running costs over the full lifecycle of your investment.

Engineered process modules for performance and flexibility

CAMPEN integrates sophisticated process modules to meet demanding requirements for quality and uptime. Precision unwinding with automatic splicing and web alignment keeps your nonwoven materials stable during high-speed processing. Closed-loop tension control across all modules helps you deliver consistent basis weight and thickness, providing operational security for sensitive substrates.

Your integrated nonwoven line may include additional processes—calendering for uniform bulk and surface finish, printing for traceability or branding, and advanced adhesive or tape application for added functionalities. All modules are precisely matched to nonwoven characteristics and your performance targets.

• Recipe and order management help your team switch quickly between product types and minimise waste during changeovers.
• Register and edge control in printing reduces waste and improves alignment with product requirements.
• Stable thermal and pressure control during calendering produces even and reliable product properties.
• Controlled adhesive and tape application enhance strength, visual appearance, and downstream performance.

Accurate slitting and rewinding are fundamental to every integrated nonwoven line we deliver. Our technology ensures clean slit edges and robust roll builds, even on sensitive or high-speed lines. Intelligent winding controls manage nip and tension to avoid roll deformation. Automated roll change, clear labelling, and digital tracking ensure efficient handling during the next production stage.

Project planning for a smooth transition to production

We start by analysing your products, production goals, and available space. CAMPEN engineers map your complete material flow and propose layouts to optimise your operation. All modules in the integrated nonwoven line are specified for best fit, and we use simulation to verify critical speeds, tensions, and web paths before installation starts.

During implementation, we coordinate all partner companies, aligning process equipment, roll logistics, and packing into a unified system. The modular, modern PLC/SCADA platform we provide includes diagnostics and predictive maintenance. Your operators and technicians receive tailored training and documentation. Our focus is always on smooth commissioning and building your team’s confidence to run the integrated nonwoven line reliably from day one.

• Modular system design allows future capacity or product changes without costly upgrades.
• Condition monitoring and predictive maintenance functions contribute to higher uptime and optimised spare part management.
• On-board OEE dashboards and digital batch reporting support production tracking and improvement activities.
• Remote service and support packages help maintain line performance long-term and offer rapid troubleshooting if issues arise.

Our commissioning process is clearly defined, from off-site FAT through on-site SAT and handover. We provide operator and maintenance training, complete performance verification, and deliver all CE and process documentation. You receive an integrated nonwoven line ready for stable, efficient output—safely and on schedule.

Connect with experts to optimise your converting process

Whether you are adding capacity, upgrading existing lines, or investing in a new integrated nonwoven line, CAMPEN can help optimise your results. Discuss your needs for quality, efficiency, or space-saving configurations with our engineering team. We provide honest advice, practical solutions, and reliable execution to ensure stable production and a secure investment.

Need help with your integrated nonwoven line project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.