in-line converting lines for nonwovens and technical textiles

Since the 1970s, we have delivered reliable converting and winding systems for nonwovens and technical textiles. Our in-line converting line connects your production and converting in one process. This helps you cut waste, protect product quality, and increase uptime. We combine robust mechanics with precise web control and modern automation. The result is stable and consistent performance at your target line speed and roll dimensions. We work closely with you to match our solutions to your material, process, and business goals. Our approach is practical, transparent, and focused on reducing your total cost of ownership.

Integrated performance with in-line converting

An in-line converting line removes handovers and extra handling. You can wind, slit, rewind, and inspect directly after production. This lowers the risk of damage to sensitive fabrics and improves traceability. Our lines are designed for stable web guiding, accurate tension control, and clean roll edges. Operators benefit from a user-friendly HMI and safe, clear access for daily tasks.

Main modules and their value

Automatic in-line winding with closed-loop tension control helps protect fabric structure, improving product quality.
Precision slitting systems with fast knife changeover reduce downtime and scrap, lowering operating costs.
Rewinding options (gap or contact) allow you to handle various fabric types and maintain correct roll density.
Integrated web guiding and load-cell tension control keep the web centred and stable, preventing wrinkles and damage.
Automatic roll change and splicing increase uptime and operator safety by removing manual handling at high speed.
In-line inspection and defect marking detect quality issues early, reducing rework and supporting compliance.
Roll handling and core feeding features shorten cycle times and reduce lifting risks for operators.

Every in-line converting line is built to fit your unique process window. We size drives and shafts for your line speed and configure roll diameter, width, and core size to match your delivery formats. All systems are validated on your actual materials before shipment. Learn more about our nonwoven expertise at campenmachinery.com/nonwoven.

In-line converting versus off-line solutions

Many manufacturers combine in-line converting lines with off-line slitting and rewinding. We supply both setups and help you find the best fit. An in-line converting line is ideal for stable production and high-volume runs. Off-line converting lines give you flexibility for short runs, special roll formats, or frequent changeovers. Either choice gives you consistent roll quality, safe operation, and competitive unit costs.

Supporting your decision process

Process analysis compares throughput, waste, and labour, so you can make data-driven decisions.
Material review matches winding and slitting methods to your type of fabric—nonwovens, coated textiles, or composites.
Format mapping aligns roll dimensions and packaging with customer orders, reducing secondary handling.
Line balancing ensures production and converting capacity are always synchronised, avoiding bottlenecks.
Expansion planning allows you to upgrade with extra lanes, knives, or automation as your needs grow.

Typical tasks include in-line winding, slitting, and inspection on the main line, with off-line slitting and rewinding for alternative widths. Both use roll-to-roll converting principles: stable web guiding, precise tension control, and safe roll change. This ensures simple operation, easy training, and common spare parts.

Robust engineering and long-term support

For decades, our team has supported nonwoven producers and technical textile manufacturers. We design systems for a long working life, easy operation, and fast maintenance. Frames are rigid, drives are robust, and controls use standard components for easy support. All safety functions meet EU requirements.

What you gain with CAMPEN

Application know-how built from hundreds of installations in nonwovens, filters, hygiene, wipes, and composites.
Trials with your fabrics to confirm the right winding method, tension settings, and knife types before production.
Factory and site acceptance testing with clear benchmarks for line speed, roll build, and cut quality.
Operator training that shortens start-up curves and helps reduce waste.
Remote service and spare parts support to keep your overall equipment effectiveness (OEE) high.

You can add recipe control, roll reports, or integration to MES for enhanced monitoring of output and quality by roll and by order. We also retrofit older lines with new web guiding systems, tension control, or slitting heads, extending your investment and limiting downtime risk.

Talk to us about converting solutions

Share your material, target roll dimensions, and line speed. We will recommend an in-line converting line that fits your process, or a combined in-line and off-line solution if that is stronger. You receive a clear project scope, realistic timelines, and reliable outcomes. Start the conversation at campenmachinery.com/contact-us, or explore our nonwoven solutions at campenmachinery.com/nonwoven. We are ready to help you improve efficiency, protect quality, and reduce total cost.

Need help with your in-line converting line project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.