High-speed surface winder solutions for nonwoven and technical textiles

Since the 1970s, CAMPEN Machinery A/S has specialised in reliable web handling equipment for nonwoven materials and technical textiles. Our high-speed surface winder offers robust, automated winding for continuous production and safe operation. Every solution is customised to fit your process requirements. We focus on high uptime, easy operation, and predictable product quality. With the right surface winder, you can handle nonwoven rolls, geotextiles, and roofing membranes with consistent performance—every roll, every shift. Choose a high-speed surface winder that enhances output and helps keep your operational costs under control.

Continuous, high-speed winding for maximum output

The CAMPEN high-speed surface winder enables fast, non-stop winding for web widths up to 5000 mm. Its drum winder design supports frequent roll changes without halting your line. Precision servo-driven web tension and contact pressure allow consistent roll build-up at any speed. An automatic roll change system reduces waste and keeps production moving with minimal downtime.

This winder can be installed as an in-line surface winder or as a stand-alone upgrade. For even greater uptime, accumulator systems enable shaft transfers at full line speed. Operators use a clear HMI for easy setpoint management. Diagnostics help you make quick adjustments and recover rapidly from interruptions.

Raise output and reduce costs per roll with high-speed surface winder technology.
Automatic roll change minimises downtime and material waste.
Servo-controlled tension provides stable, predictable roll build-up.
Adjustable contact pressure gives you superior roll quality.
Accumulator features deliver uninterrupted production and smooth changeovers.
User-friendly control panels make daily operation straightforward.

The high-speed surface winder can be supplied as part of a complete CAMPEN line or retrofitted to existing setups. Integration and compatibility with your current machinery are fully considered. Remote support and fast spare parts supply help maintain reliable performance shift after shift.

Winding wide web materials with precision and consistency

This high-speed surface winder delivers excellent results for wide web handling, up to 5000 mm. It provides stable roll quality across the full web—a key factor for technical textiles and geotextiles. The control system integrates accurate web tension and variable contact pressure, making it suitable for sensitive and demanding materials.

Consistent roll build-up across the web reduces edge waste and roll rejects. Uniform internal structure ensures rolls are ready for downstream slitting or converting, supporting greater efficiency and lower waste throughout your process.

Produce larger rolls and fulfil higher volume orders with wide-width support.
Maintain uniform roll quality across the whole web to cut rework and scrap.
Stable roll density improves storage, handling, and transport outcomes.
Low-waste settings save material during starts and roll changes.
Durable drives and frames contribute to operational reliability.
Adaptable core and roll diameters support different product formats.

We configure roller covers and nip systems to suit your materials and substrates. For lightweight or bulky webs, advanced air control and guards support safe and reliable operation. If you require a pope winder before slitting, matching solutions are available for seamless integration.

Integrating winding solutions for safe, future-proof production

Each high-speed surface winder is tailored for your site, process, and automation level. Mechanical and electrical interfaces are matched for easy connection. Data integration allows for recipe management, traceability, and rapid quality reporting. This in-line winding solution works in sync with your upstream forming or slitting to streamline the process.

Operator safety and machine reliability are priorities. Guarding, interlocks, and safe torque off functions are standard. Clean access points simplify maintenance, while predictive alarms and condition monitoring make preventative service easier to plan—keeping downtime to a minimum.

Synchronisation across your production line ensures steady output and high quality.
Modern safety features protect personnel and reduce risk of incidents.
Condition monitoring helps you plan service and maximise uptime.
Standard parts and modular design speed up maintenance and spare delivery.
Comprehensive documentation and training make onboarding new staff more efficient.
Remote engineering support fixes issues quickly, reducing stoppages.

Our experience since the 1970s means we understand everyday production pressures. Technologies like servo-tensioning and automatic shaft transfer ensure stable output and controlled costs, even in demanding nonwoven, technical textile, or geotextile operations.

Key users and industrial applications

The CAMPEN high-speed surface winder is ideal for nonwoven manufacturers, technical textile producers, geotextile converters, and roofing material lines. Production teams benefit from stable performance and fewer stops. Engineers gain full control, clear traceability, and compliance with all safety standards.

Summary of performance and operational advantages

Continuous, high-speed operation delivers increased output and process stability.
Handles web widths up to 5000 mm for large-volume and wide-format orders.
Ensures uniform roll quality and density from core to edge.
Accurate web tension control and adjustable pressure for any substrate.
Automatic roll change systems keep production non-stop and trouble-free.
Prepares finished rolls for efficient slitting and converting downstream.

Expert support for your winding needs

Your objectives are efficiency, product quality, and safe, simple operation. Discuss your materials, running speeds, and target roll sizes with CAMPEN engineers. We can recommend a reliable high-speed surface winder tailored to your requirements. Integration, accumulator options, and automation upgrades are available. We support project scoping, on-site trials, upgrades, and full commissioning. Contact CAMPEN Machinery A/S to discuss how our high-speed solutions improve your production and bottom line.

Need help with your high-speed surface winder project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.