Fragile web handling equipment for nonwovens

For decades, CAMPEN Machinery A/S has supported nonwoven producers with reliable and robust fragile web handling equipment. Our solutions ensure precise, low-tension transport and smooth accumulation—even for the most sensitive webs. Designed for quality and uptime, our systems combine advanced process experience with proven engineering. Since the 1970s, we have partnered with global nonwoven manufacturers to deliver solutions that fit unique line layouts and floor space requirements. The result is stable operation, fewer web breaks, and easier changeovers. Discover how our belt accumulator and web accumulator systems protect delicate nonwoven structures and enable consistent winding.

Optimising web transport and accumulation for sensitive materials

Our fragile web handling equipment is engineered for reliable performance with meltblown, wetlaid, and lightweight spunbond webs. Each system is tailored for stable, low-tension transport and maximised process uptime. We support roll-to-roll handling where web surface quality, fibre integrity, and consistent basis weight are essential for downstream nonwoven processes.

Every project at CAMPEN starts with clear targets for tension, loop length, and buffer capacity. Our controls, sensors, and drives are matched precisely to your production speeds and line widths. Automatic synchronisation with winders minimises tension peaks during roll changes and production stops.

• Stable, low tension prevents web breaks and edge tears during transport and winding.
• Tension-free accumulation keeps your line running smoothly during roll or winder changeovers.
• Continuous buffering minimises trim waste and reduces unscheduled stoppages.
• Belt-supported handling maintains surface finish and preserves basis weight profile.
• Operator-friendly controls enable faster changeovers and simplified recipes.

Nonwoven applications in hygiene, filtration, and medical products require high material integrity. Our fragile web handling equipment delivers consistent results—from web forming to final winding—supporting product quality while optimising throughput.

Tailored belt and web accumulators for delicate webs

Sensitive nonwovens demand balanced control and gentle handling. Our fragile web handling equipment features wide belts for full-width support and low-inertia rollers to stabilise transport. With closed-loop control, we maintain set tension even during speed fluctuations or stops, protecting lightweight webs throughout accumulation and winding processes.

CAMPEN accumulators are integrated with line winders for seamless operation. Synchronous transitions minimise tension surges during splices and roll changes. Our flexible loop control manages buffer lengths for reliable flow, lowering the risk of web tears and jams and supporting consistent production output.

• Configurable buffer capacity matches your roll sizes and splice plan.
• Load cells and sensors monitor tension for safe operation.
• Edge guiding and alignment reduce material waste and offcuts.
• Antistatic devices minimise static build-up and contamination risks.
• User-friendly recipe management ensures quick, repeatable setup changes.

Our layouts adapt to your process—both horizontal and vertical configurations are possible depending on floor space and line direction. All solutions provide easy access for threading, maintenance, and cleaning. Integrated safety features and robust guards increase operator safety and equipment uptime. Even the most fragile nonwovens are protected by stable, low-tension web handling throughout your process.

Long-term equipment value with dedicated lifecycle support

Reliability is central to our fragile web handling equipment. From design to commissioning, CAMPEN experts work alongside your team. We specify drives, belts, and controls based on your product mix and target speeds. Comprehensive factory testing ensures safe start-up and rapid qualification.

Each installation is supported by full project documentation, operator training, and tailored service plans. Remote support tools assist with quick diagnostics and troubleshooting, helping reduce production downtime. Our spare parts supply and system upgrades help you maintain high performance from your web accumulator or belt accumulator—long into the future.

• Our application engineering team matches equipment to your exact process conditions.
• Durable designs lower maintenance costs and help prevent unexpected stops.
• Intuitive operator interfaces support training and daily use, even for new staff.
• Ongoing after-sales support preserves equipment performance and output quality.

CAMPEN understands the demands of round-the-clock nonwoven production. You receive robust, quality-focused fragile web handling equipment and a partner committed to long-term performance. Whether you require stable accumulation, smooth transitions, or strict tension control, we deliver proven solutions for sensitive nonwoven webs.

Expert advice and project support for sensitive web handling

If you need to reduce web breaks and enhance winding quality, we are ready to review your requirements. Our team will assess your process, recommend accumulator configurations, and guide you on loop control, tension balancing, and buffer management—optimised for lightweight and sensitive nonwoven materials. Get in touch for technical advice, layout planning, and ROI analysis tailored to your production line.

Need help with your fragile web handling equipment project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.