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    Heavy-duty slitter rewinder solutions designed for efficient material processing

    production flexibility with off-line converting for technical textiles

    Since the 1970s, CAMPEN Machinery A/S has supported manufacturers with reliable, robust, and easy-to-operate converting solutions for the nonwoven and technical textile industry. Our approach is built around providing flexibility in off-line converting while ensuring quality and process safety remain high. We help you maintain consistent output with minimal downtime, whether you work with spunlace, airlaid, or other technical fabrics. With dedicated off-line converting systems, plus in-line winding and converting options, we deliver tailored engineering to match your material properties, production targets, and operational budget.

    Benefits of production flexibility in off-line converting systems

    Flexibility in off-line converting allows you to manage changing orders, frequent product switchovers, and variable production volumes with greater control. By separating the main line from slitting and rewinding, core manufacturing can continue uninterrupted. This reduces stop-and-go disruptions, boosts overall efficiency, and lets you dedicate resources for high-precision jobs. For companies running small batches, pilot lots, or working with various roll widths and materials, off-line converting offers key advantages that help safeguard yield and product quality.

    • Minimises line stoppages by moving roll changeovers and setup tasks outside your primary production line.
    • Lets you tailor slitting and rewinding speed, tension, and web guiding to precise job requirements.
    • Supports delicate textiles and high-value fibres with dedicated tension management and inspection processes.
    • Improves timelines by aligning off-line slitting capacity with actual order delivery needs.
    • Makes it easy to expand or scale up by adding new modules as your business grows.

    The flexibility in off-line converting also brings the opportunity for error detection and quality assurance. Inspection systems can operate without causing delays on the primary line, assuring customers receive well-presented finished rolls—regardless of frequent product changes or market demands.

    How tailored off-line solutions support technical textiles and nonwovens

    Customised off-line converting equipment is developed to match your actual production mix. CAMPEN winding, slitting, and rewinding lines are engineered for different roll diameters, web widths, and fabric types. We support centre winders, surface and centre-surface winders, and turret options for high-speed roll changes. Line features such as automatic knife positioning, programmable lay-on pressure, closed-loop tension control, and web edge guiding are available to meet tight tolerances and deliver repeatable results. This flexibility allows handling of tough or sensitive materials without risk of web breakage or excessive waste.

    • Modular systems can function as either in-line or dedicated off-line converting stations.
    • Precision slitting reduces raw material loss, while advanced rewinders maintain clean roll profiles.
    • Turret winders for fast transitions, minimising manual intervention during high order volumes.
    • Integrated systems for wrapping, labelling, and logistics speed up finished roll processing.
    • Vision or camera-based defect detection to uphold quality before delivery.

    Whether your application is filtration, wipes, automotive, or industrial textiles, flexibility in off-line converting gives you space to innovate. Recipe management, automated setup, and MES/PLC integration with OPC UA make future digital upgrades smooth. These features provide clear benefits for process traceability and support compliance with strict industry standards.

    Operational reliability and dedicated service

    Our machines are known for their robust build and low maintenance needs. With more than 50 years’ experience in nonwovens converting, we ensure every unit is CE compliant and delivered with full documentation. Operators are trained on safe and optimal use so that changeovers or trials do not affect your overall efficiency. Factory and on-site acceptance tests give proof of reliable throughput before handover.

    Energy-efficient drives and regenerative braking are standard. Remote diagnostic and online support help you fix faults quickly, minimising downtime. Upgrades and retrofits are available to extend the lifecycle of your off-line converting equipment—such as adding web inspection or digital process control, so you can keep pace as your market evolves.

    • Engineering consultancy for line configuration, suitable for both new builds and upgrades.
    • Application-based operator training designed to minimise scrap and increase safety.
    • Process auditing services to troubleshoot and fine-tune tension, web handling, or defect rates.
    • Spare parts and field service for continued uptime and low cost of operation.
    • Modular expansion options for when increased off-line converting capacity is needed.

    Applications and materials supported by off-line converting equipment

    Our solutions are used in producing wipes, hygiene and medical textiles, filtration media, automotive liners, and many specialty fabrics. Lines can handle both wide and narrow web formats, from high-loft materials to thin, coated textiles, all with the same focus on efficiency and operational flexibility. We adapt each project to your typical roll weights, web tensions, and inspection needs, delivering stable uptime no matter what material flows through your plant.

    Selecting the optimal level of flexibility for your process

    To reach the right balance between precision and efficiency, share your fabric types, line speeds, and business objectives with our engineering team. We will recommend the optimum blend of in-line and off-line converting units for your operation, providing full transparency in layout options and budget expectations. Together, we will identify solutions that improve processes and make flexibility in off-line converting a reliable asset for your business.

    Need help with your flexibility in off-line converting project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

      Our form is currently not working as expected. Please contact us by email at campen@campen.dk.

      Peder from Campen