Cut to length nonwoven rolls converting lines
We have delivered reliable lines for cut to length nonwoven rolls since the 1970s. Our solutions help you achieve stable production, high repeatability, and consistent output. Every line is engineered for robust operation, easy integration, and simple use by your operators. When you choose CAMPEN, you get cut to length nonwoven rolls with precise cut quality and safe handling—every shift.
Enhancing precision and efficiency in nonwoven roll processing
Accurate converting is critical to support your downstream requirements. Our converting lines for cut to length nonwoven rolls deliver dependable length accuracy, stable slitting, and consistent roll structure. The system combines web control, automatic unwinding, and reliable rewinding to maintain production targets. Built-in web guiding and closed-loop tension control keep the web stable, even at high running speeds or with sensitive fibres. Our lines match diverse nonwoven grammages and fibre types, optimising productivity while minimising waste.
Main features to boost cut to length nonwoven roll production
- Shaftless unwinds with hydraulic roll lift manage heavy mother rolls securely, reducing manual tasks and risk.
- Automated web guiding systems straighten edges, minimising operator corrections and slitting errors.
- Advanced tension control improves roll build and repeatability, supporting stable roll diameter and clean edges.
- Knife slitting units offer fast format changes and maintain accurate, burr-free edges for every cut.
- Integrated edge trim removal keeps your production area cleaner and helps avoid downtime related to dust accumulation.
- Rewinding options, including centre and surface winding, adapt to your material structure for consistent end rolls.
- Turret rewinders provide faster changeovers, maximising uptime and output for demanding production schedules.
Advantages of a well-engineered converting line
- Reliable roll consistency for seamless transfer to lamination, coating, or downstream packaging.
- Reduced scrap generation through precise control and process stability.
- Faster format changeovers due to automated knife and recipe setup.
- Dependable operation in 24/7 environments, reducing time lost to technical issues or manual stops.
Safe and efficient handling for large nonwoven rolls
Handling jumbo or mother rolls is a key task when preparing cut to length nonwoven rolls. Our roll handling systems allow secure, accurate movement and positioning of large-diameter rolls. From loading to transfer, all modules feature safety guarding and comply with CE standards, supporting safe and effective work processes.
Industrial-grade components for continuous operation
- Mother roll and transport modules streamline roll change and reduce physical strain on staff.
- Sturdy frames and dynamically balanced rollers limit vibration, yielding higher cut quality and improved roll formation.
- Modern drive technology ensures uniform torque and web tension, essential for both robust and delicate materials.
- Dust filtration protects both product surface and operator workspaces, maintaining high hygiene standards.
Key operational improvements for your team
- Quicker changeover with automatic roll clamping and core alignment, reducing non-productive time.
- Automated edge and dust removal delivers a safer, tidier work area.
- Integrated safety features lower risks during operation and help operators follow correct procedures.
- Real-time diagnostics and simple HMI interfaces enable fast troubleshooting and stable delivery.
Tailored converting lines to fit your facility requirements
Every production site has unique needs for width, material, and line layout. We adapt your cut to length nonwoven rolls line to specific requirements, whether you require narrow slit rolls, frequent width changes, or integration with upstream web lines. Our modular slitter rewinders enable straightforward adaptation, while advanced automation supports your focus on throughput and quality.
Flexible modules and automation for nonwoven roll conversion
- Multiple-lane slitter rewinder options let you process several roll widths in parallel for best productivity.
- Automated knife positioning ensures precise and repeatable cut settings, reducing setup mistakes.
- Inline camera and defect detection solutions help protect quality and support continuous improvement.
- Recipe-based PLC control gives operators easy, reliable setup for different product formats or materials.
- Automatic roll discharge and efficient labelling systems speed up your packing and stock processes.
- Full line connectivity with existing automation ensures smooth, coordinated workflow.
Service support and ongoing optimisation
- Our expert installation teams ensure safe commissioning and operator training for rapid production start-up.
- Remote diagnostics and easy access to spare parts minimise downtime and keep your line running efficiently.
- Ongoing support builds long-term reliability and helps your team maintain best practices in nonwoven roll conversion.
We work with manufacturers and converters across hygiene, filtration, wipes, and technical applications. Our experience covers a wide range of nonwoven technologies, helping you improve yield, machine speed, and consistent winding outcomes.
Discuss your next nonwoven roll project with our experts
Whether you plan a new installation or wish to upgrade your current line, we review your nonwoven specifications and production targets to deliver an optimal solution for cut to length nonwoven rolls. All systems are designed for robust daily use, straightforward operation, and long-lasting performance, supported throughout their lifecycle.
Need help with your cut to length nonwoven rolls project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.
