Request quote
Request a quote

    Our form is currently not working as expected. Please contact us by email at campen@campen.dk.

    Precision roll handling and slitting equipment for demanding applications

    Efficient roll converting: robust lines for converting jumbo rolls into smaller rolls

    We help manufacturers across Europe convert jumbo rolls into smaller rolls with efficiency and reliability. Since the 1970s, our robust equipment has supported roll-to-roll processes in nonwovens, tissue, film, foil and packaging materials. Each line is designed for high uptime, easy operation and safe handling. We deliver solutions that control width, length and roll quality during every step of converting jumbo rolls into smaller rolls. Our practical engineering experience and robust automation ensure your production meets strict standards – from stable mother roll handling to accurate slitting and reliable rewinding.

    Efficient solutions for reducing jumbo rolls

    Our knowledge in converting jumbo rolls into smaller rolls lets you optimise throughput and quality. We tailor slitter rewinder lines for various web materials, from heavy-duty mother rolls to thin films. Shaftless unwinding systems with hydraulic loading enable safe and fast roll changeovers. Advanced web guiding technology positions your web accurately before slitting, lowering edge trim and material waste. Intelligent, closed-loop tension control enables consistent web handling when converting jumbo rolls into smaller rolls, even at high speeds.

    Benefits of our roll converting technology

    • Stable handling of large jumbo rolls, reducing setup time and operator risk.
    • Precision slitting with less edge trim to decrease material costs and maintain top product quality.
    • Fast and accurate roll width adjustment at high running speeds to increase shift output.
    • Flexible slitting options, including razor, shear, and crush knives, suit every web material.
    • Automatic knife positioning reduces manual errors and format change time.
    • Heavy-duty designs allow 24/7 continuous operation with minimal maintenance.
    • Seamless integration with upstream and downstream production for higher overall uptime.

    Integrated automation, stable operation and safety

    Consistent roll quality by advanced process control

    Process automation is key when converting jumbo rolls into smaller rolls. Our tension control systems stabilize web force in real time to produce uniform rolls and clean slitting. Web guiding keeps material aligned for straight, accurate cuts. Users can select between razor, shear, or crush knives depending on the product for a reliable edge finish. Inline defect detection and clear operator displays enable quick setting adjustments and enhanced product consistency.

    Effective scrap extraction and integrated dust removal keep production clean and productive, maximising yield and minimising downtime during long shifts. Our systems support efficient continuous production of high-quality smaller rolls from jumbo rolls.

    Operator safety and usability

    We build safety into each step of converting jumbo rolls into smaller rolls. All equipment is CE-compliant and fully guarded to prevent accidents while maintaining easy access for operators. Shaftless unwinds with hydraulic chucking remove the risks of heavy manual lifting. Automatic discharge, roll pushers and integrated handling lower physical strain and handling time. Clear maintenance points, lock-out features and smart automation make safe, routine operation easy. Safe threading and controlled acceleration help prevent web breakage and machine wear.

    • Recipe-driven setup minimises human error and reduces downtime.
    • Automatic knife adjustment streamlines format changes for more productive shifts.
    • Turret rewinding accelerates roll changeovers for faster throughput.
    • Built-in roll logistics optimise floor space and transport flows in your facility.

    Decades of converting expertise for your production

    Our solutions help nonwoven producers, tissue makers, film converters, packaging lines, and technical textile manufacturers. We design converting lines for every width, length, thickness and roll size, adapting to your specific materials. Whether you are slitting wide primary rolls for further processing or producing finished goods, our lines deliver reliable and accurate conversion. Hundreds of installations across industry sectors confirm the value of our robust approach to converting jumbo rolls into smaller rolls.

    Our proven workflow ensures narrow width tolerances and controlled edges, which lowers reject rates and meets customer demands. High-performance unwinding and tension control protect roll quality at top speeds. For the heaviest jumbo rolls, strong frames and industrial drive units guarantee safe, continuous feeding. We offer integration with web forming, packaging and automation for efficient in-line workflows. For further information on nonwoven applications, see CAMPEN nonwoven solutions.

    • Engineered for high-capacity, large-diameter roll conversion with robust support and control.
    • Choice of slitting technique so you can process everything from lightweight tissue to heavy technical textiles.
    • Surface and centre rewinding configurations adapt to any production need.
    • Simple automation and operator interfaces reduce training and simplify operation.

    Begin your roll converting project with competence

    If you are looking for robust, easy-to-operate lines to convert jumbo rolls into smaller rolls, contact us today. Share your application, materials and capacity goals. We deliver proposals to maximise your safety, output and product quality. Our experienced engineers guide you at every step, offering support, layout advice and performance optimisation.

    Need help with your converting jumbo rolls into smaller rolls project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

      Our form is currently not working as expected. Please contact us by email at campen@campen.dk.

      Peder from Campen