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    Precision roll handling and slitting equipment for demanding applications

    Converting airlaid rolls—robust, reliable systems for safe and efficient processing

    Since the 1970s, CAMPEN Machinery A/S has enabled leading producers to scale and optimise web processing with a clear, professional approach. We design, manufacture, and integrate robust lines for converting airlaid rolls, placing strong focus on reliability, high accuracy, and ease of operation. Our technical specialists listen closely to your needs and develop solutions that prioritise safety, speed, and stable output. From secure mother roll handling through slitting and rewinding to final roll discharge, CAMPEN systems ensure stable, high-quality converting airlaid rolls and steady production performance across every shift.

    Comprehensive solutions for efficient airlaid roll converting

    Every converting airlaid rolls project presents unique technical demands—especially for heavy mother rolls and high-speed production. CAMPEN’s modular systems provide shaftless unwinding with hydraulic loading to improve operator safety and speed up changeovers. Advanced web guiding systems and closed-loop tension control systems manage web stability across the full width, locking in clean edges and uniform winding, even with rapid line speeds or basis weight variations.

    Our knife slitting systems offer proven options including razor, shear, and crush knife slitting, with automated knife positioning for rapid format changes. Quality edge trimming along with a powerful trim extraction system keeps the converting line clean and supports a dust-free product environment. For rewinding, we offer centre rewinding, surface rewinding, or turret systems to match your workflow and roll specifications.

    • Closed-loop tension control prevents breaks, protecting sensitive or multi-layered webs during converting airlaid rolls.
    • Precision slitting systems improve edge quality and minimise downstream rejects.
    • Rapid roll width reduction at scale lowers waste and maximises output per jumbo roll.
    • 24/7 industrial design ensures consistent uptime with less frequent maintenance.
    • Automated roll discharge reduces manual handling risks and streamlines internal logistics.

    All converting airlaid rolls solutions from CAMPEN use PLC-based controls supporting easy recipe management and repeat start-ups. Inline inspection and dust extraction modules are available to support a consistently clean workspace and finished roll quality. Seamless line integration—both upstream with forming or lamination and downstream with wrapping or packing—delivers dependable, end-to-end process efficiency.

    From large roll logistics to precision finished winding

    Effective converting starts with robust jumbo roll handling and secure roll transport systems. CAMPEN equipment provides ergonomic loading, reliable roll guiding, and full safety guarding as standard, supporting CE compliance and operator peace of mind. Each slitter rewinder module delivers accurate roll length and width conversion, with sophisticated lay-on pressure controls tailored to your airlaid web and fibre blend.

    Our web guiding systems adapt to variable thickness or multi-fibre webs, ensuring proper edge control. Typical process steps in converting airlaid rolls include jumbo roll slitting to exact widths, high-speed roll width reduction, and continuous precision edge trimming. Advanced recipe management enables rapid, repeatable format changes, helping your operators run more jobs with less set-up waste or scrap.

    • Gentle handling prevents core damage and protects fragile roll edges during all transport steps.
    • Heavy duty mother roll handling systems deliver reliable performance at high volumes.
    • Smart integration with upstream and downstream solutions eliminates bottlenecks.
    • Automated edge trim extraction promotes a cleaner, safer production floor.
    • Consistent web tension at every station enhances final roll integrity.

    Our knife slitting system and centre or surface rewinders can be configured for narrow and wide roll formats, supporting hygiene, absorbent, and laminated product lines. This approach ensures converting airlaid rolls delivers accurate profile, roundness, and splice quality, ready for downstream processing such as packaging or embossing.

    Proven expertise for nonwoven and industrial converting

    CAMPEN partners with nonwoven, tissue, technical textile, and industrial web processing customers throughout the world. With decades of experience, we meet the needs of packaging producers, composite converters, and large-scale roll-to-roll facilities. Our customers value stable, cost-efficient lines and reliable quality control for regulated markets or demanding product specifications.

    We supply converting airlaid rolls machinery engineered for robustness, reliability, and straightforward operation. User-friendly controls, intuitive recipe management, and secure access points make daily use and cleaning simpler for operators. Maintenance teams benefit from clear system documentation, quick access for service, and responsive remote support. These features drive lower downtime and shorter staff training schedules.

    • Web tension control maintains GSM and consistent edge quality, critical for converting airlaid rolls.
    • Automated knife positioning enables precise, low-waste format changes.
    • Integrated dust extraction creates a cleaner line environment and improves workplace safety.
    • Inline inspection minimises off-grade material by flagging process issues early.
    • Comprehensive data logging supports process improvements and audit compliance.

    Every converting airlaid rolls project begins with your operational goals and thorough in-house trials. We validate slitting and rewinding performance, confirm material and roll build quality, and deliver a customised solution for your fibre mix and application. CAMPEN covers the full lifecycle: installation, commissioning, operator training, and ongoing support—maximising your line’s productivity and operational lifetime.

    Ready to optimise your airlaid roll converting process?

    Let our technical team assess your current set-up and targets. We can recommend targeted line upgrades or a complete slitter rewinder package for converting airlaid rolls, providing clear KPIs and step-by-step project management. You gain measurable improvements in output, quality, and workplace safety.

    Need help with your converting airlaid rolls project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.

    Let us make a difference in your production. Contact us today.

      Our form is currently not working as expected. Please contact us by email at campen@campen.dk.

      Peder from Campen