Complete line solutions for nonwoven producers

Since the 1970s, CAMPEN Machinery A/S has been a trusted supplier of converting solutions for the nonwovens industry. We provide a complete line solution for nonwoven producers who demand reliable production, high product quality, and safe operation. Our engineers use technical know-how and a solution-focused mindset to deliver end-to-end results, from concept and design through installation and service. With a single project partner, you benefit from coordinated project management, clear communication, and a line that integrates seamlessly into your facility.

Integrated line design to fit your nonwoven production process

Every complete line solution for nonwoven producers is tailored to your specific materials, final products, and available factory space. Our approach covers the entire process, including unwinding, web handling, forming, calendering, converting, and packing. Each stage is selected and engineered to deliver smooth web handling, accurate process control, and easy operator access, allowing for consistent quality and high uptime.

Core operations covered in a full nonwoven production line

• Unwinding modules for single and multiple plies, reducing changeover times and limiting production stops.
• Web handling and tension control units that minimise wrinkling and ensure product uniformity.
• Calendering systems for accurate thickness management and improved roll build-up.
• Printing solutions such as flexo or digital units, supporting traceability and brand identity.
• Hotmelt and adhesive application for precise integration of functional layers or tapes.
• Slitting and rewinding for consistent roll edges, stable winding, and trouble-free downstream use.
• Automated roll handling and palletising to optimise throughput and lower labour input.

All line components are chosen to fit your material, width, basis weight, and production speed targets. Motor and drive systems adapt to different loads and product types. User interfaces and ergonomic design keep operation straightforward and safe, while data management helps support compliance and traceability.

Our complete line solution for nonwoven producers reduces the risk of miscommunication or logistical issues during installation. With a single partner managing the process, on-time delivery and smooth start-up are easier to achieve.

A single partner for complete line delivery

CAMPEN combines its proven expertise in slitting, rewinding, and web control with specialised supplier modules for forming, packing, and automated logistics. We coordinate machine, control system, and software interfaces, letting you focus on daily operation rather than integration issues. You receive a robust, easy-to-operate system ready for continuous production.

Project steps include:

• Process definition based on material trials and throughput calculations to ensure the right configuration from the start.
• Detailed floor layout and servicing zone plans that allow fast cleaning and tool access.
• Functional system specifications that clarify responsibilities and limit late changes or costs.
• Factory acceptance testing using your material for early issue detection.
• Site installation, operator training, and production ramp-up to secure fast and stable output increases.
• Complete CE documentation and safety risk assessment for regulatory compliance.

We balance maximum speed against production stability. Tension controls, splice points, and buffer accumulators are integrated where needed. The result is a robust, reliable system that operates effectively under real-world conditions and delivers value over the full equipment lifecycle.

Optimising performance, safety, and support in your nonwoven line

Your complete line solution for nonwoven producers is built for operational flexibility and efficient maintenance. Features such as quick threading, tool-less knife changes, and intuitive operator screens help limit downtime. Closed-loop tension and pressure controls protect sensitive webs. Precision adhesive and tape application improve end-product performance and minimise raw material waste.

After commissioning, we remain your support partner:

• Remote software diagnostics for fast troubleshooting and operational continuity.
• Tailored spare parts packages that cover critical wear items for fast replacement.
• Training programmes to help your teams maintain consistent high output and safety.
• Retrofit and upgrade services when operational needs change or you want to boost capacity.
• Smart automation and efficient drives to help lower your energy consumption and running costs.

Operator safety is a core part of our solution. We engineer guarding, safety interlocks, and safe-threading concepts. Easy-to-use interfaces help reduce errors and training needs. Coordinated modules and proven controls give your team predictable, reliable results and efficient production flow.

Need help with your complete line solution for nonwoven producers project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.