Complete end-of-line solution for nonwoven rolls

Since the 1970s, CAMPEN Machinery A/S has delivered reliable nonwoven converting lines. We supply your complete end-of-line solution for nonwoven rolls. Our approach combines robust mechanics, advanced controls, and high safety. We map your material flow to eliminate weak points and ensure a coordinated, integrated line. You gain one schedule, one supplier, and predictable costs. This helps you achieve stable output and long-term production reliability.

Seamless integration: converting and handling nonwoven rolls

Coordinated modules for efficient production

A complete end-of-line solution for nonwoven rolls from CAMPEN efficiently manages every process step. We design our setups to handle multiple types of unwinds, precise web controls, and steady tension throughout. Consistency in manufacturing is key, so our systems support calendering and inline printing to meet hygiene, filtration, or wipes requirements. Options for hotmelt or tape application add flexibility. Slitter/rewinders with accurate web guiding ensure tight, uniform rolls, while direct transfer to automated wrapping and palletising reduces manual intervention and risk.

Sophisticated controls govern speed, torque, and recipe management across all systems. Operators benefit from a clear, user-friendly HMI, supporting quick and safe changeovers. Every solution boasts a compact design for easy maintenance and optimal use of floor space. Our lines meet the latest EU safety standards and include comprehensive documentation for industrial audits and certifications.

Servo-driven unwinds with splicing minimise stops and reduce waste, supporting higher machine efficiency.
Load-cell based tension and web guiding keep rolls free from wrinkles and edge drift for uniformity.
Heat calendering technology supports web stabilisation and bonding, helping to prevent product defects.
Accurate inline printing maintains product traceability and brand requirements without post-processing.
Automatic knife positioning streamlines changeovers and improves format accuracy.
Options for shafted or shaftless rewinders allow high-speed, stable roll building.
Automated roll handling and packaging solutions lower manual lifting demands and improve workplace safety.
Palletising offers consistent load patterns for better transport and minimized product damage in logistics.

Supporting diverse nonwoven applications

Tailored solutions for different material types

We have deep process experience with spunbond, meltblown, airlaid, needlepunched, and hydroentangled materials. Each complete end-of-line solution for nonwoven rolls is adjusted for your specific gsm, web width, and fibre types. Precise knife and spacer selection achieve clean roll edges. Integrated dust containment and safety guarding keep operations safe and clean.

Our systems enable robust product quality management. You can store and control recipe and job parameters to match every format. All production data integrates with your MES or ERP for traceability and reporting. Every solution includes CE documentation and thorough pre-delivery tests to prove performance.

Closed-loop tension keeps roll density and caliper consistent within your specifications.
Recipe memory ensures fast batch or shift setup and reduces the risk of operator error.
Quick web paths make threading and waste reduction simpler during grade changes or restarts.
Energy-efficient control drives and optimised heating keep operating costs in check.
Easy access construction minimises cleaning downtime for hygiene-critical applications.
Safety systems and architecture speed up line certifications and audit compliance.
Using OPC UA and common protocols, we support process data transfer and line integration projects.

Delivering projects with measurable benefits

Managed service, from design to start-up

CAMPEN delivers your complete end-of-line solution for nonwoven rolls as one coordinated project. We control technical details, supply chains, and time schedules. You benefit from a single experienced project manager. Our team aligns all mechanical, electrical, and automation components from first drawings through installation. Facility planning, site layout, and maintenance requirements are also considered for smooth implementation and handover.

We model plant layouts for operator ergonomics and roll logistics. Factory acceptance tests (FAT) take place at our facilities or with partners, ensuring system functionality before shipment. After delivery, we oversee installation and commissioning at your site. Comprehensive operator training ensures your team can manage the line from day one. Our service team provides ongoing technical support, spare parts, and system upgrades to keep your production running.

Single project management simplifies coordination and speeds up decisions.
Integrated controls across partners reduce risk of mismatches or downtime.
Pre-acceptance testing uncovers issues before installation, shortening start-up time.
Using standardised spare parts reduces maintenance lead times and costs.
Remote support and diagnostics help resolve issues quickly and keep production running.
Future-proof upgrade paths support changing formats or increased capacity demands.

Start planning your upgraded end-of-line

Our engineering team supports you whether you want a new line or an upgrade. Share your web width, roll format, slit sizes, core diameters, or roll diameter targets. We help you evaluate options and propose a precise line concept and transparent estimate. With a complete end-of-line solution for nonwoven rolls, you gain a robust, reliable, and easy-to-operate workflow while reducing overall risk and downtime in your production.

Need help with your complete end-of-line solution for nonwoven rolls project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.