Automatic web tension control system for elastic and sensitive substrates

Since the 1970s, CAMPEN Machinery A/S has helped manufacturers control web processes on complex lines. Our automatic web tension control system is built for elastic, rubber, and sensitive substrates. As specialists in winding and web handling, we offer reliable, robust, and easy-to-operate solutions that match each production environment. Consistent tension means stable web transport, accurate slitting, and improved quality. High uptime, safety, and consistent operation keep your output competitive.

Intelligent tension handling for elastic and sensitive materials

Managing the tension of elastic and delicate webs is a technical challenge. CAMPEN’s automatic web tension control system uses load cells to monitor tension in real-time. Advanced motor drives automatically adapt speed and torque, keeping the web steady and protected. We customise algorithms and nip controls for every customer, preventing stretching, wrinkle formation, and edge damage—especially with rubber sheets, tacky webs, light nonwovens, and sensitive laminates.

• Precise tension monitoring reduces waste and improves efficiency when starting, stopping, and splicing.
• Integrated web guiding and edge tracking keep webs in position, avoiding drift and misalignment.
• Unwind and rewind control adapts to changing roll diameters and supports repeatable quality.
• Stable slitting tension supports clean edges on fine or elastic webs.
• Safe and stable web transport boosts operator safety and reduces the risk of breakage.

Adaptable solutions for your production line

CAMPEN builds automatic web tension control systems that fit your specific materials and speeds. Our modules connect with unwinds, rewinds, slitters, and laminators. Compact, robust hardware and simple calibration let you maintain your system with less downtime. Operators get easy controls, clear setpoints, and automated alarms for fast troubleshooting.

Diagnostic tools, recipes, and fast support speed up maintenance and setup. Remote access modules and PLC connectivity allow for secure data and quick engineering help. High standards of safety are standard, meeting EU regulations and protecting both staff and machinery.

• Flexible platform for single-zone or multi-zone control, so you can expand your line as needed.
• Recipe storage allows repeatable performance across various product runs.
• Automatic taper adjustment gives stable, uniform rolls and reduces telescoping.
• Efficient drive technology lowers energy use during winding and rewinding.
• Modular hardware enables simple changes or future upgrades.

Our tension control systems optimise web transport, winding, and slitting for a range of elastic, fragile, or specialty substrates. The result: consistent results, fewer rejects, safer operations, and less downtime.

Proven technology for nonwovens and specialty webs

We have supplied complete winding and control systems for nonwovens, rubber, and other specialty web producers across Europe and internationally. Our experience covers low basis weight webs, elastic composites, and coated sheets where stable tension is critical. We deliver process stability and strong roll-to-roll performance over years of operation.

As a reliable engineering partner, CAMPEN assists from initial design to installation and process optimisation. We provide commissioning, operator training, and detailed documentation. Remote diagnostics and lifecycle support help maintain production quality and minimise downtime. Robust mechanics, software adaptability, and structured maintenance make daily operation simple for your team.

• Specialist know-how reduces start-up time and minimises scrap rates in challenging lines.
• Reliable, robust build extends service intervals and limits the need for repairs.
• Systematic documentation supports safe handling and repeatable performance for staff.
• Long-term service ensures your web tension control system maintains accuracy.

Transform production with advanced web tension control

With CAMPEN, you benefit from a robust, reliable automatic web tension control system built for elastic and sensitive substrates. Reduce web breaks, improve repeatability, and simplify routine handling. Speak with our specialists to discuss your materials, challenges, and productivity goals. We offer line assessments and actionable recommendations to help you reach higher efficiency, quality, and safety targets.

Need help with your automatic web tension control system project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.