Airlaid converting systems for reliable nonwoven production

For over five decades, Campen Machinery A/S has supported manufacturers in scaling and improving nonwovens production. We supply robust, reliable, and easy-to-operate equipment for airlaid converting processes. Our engineering expertise and technical process experience ensure stable production, precise results, and high efficiency. Since the 1970s, we have delivered machinery, upgrades, and ongoing service to the nonwovens industry. We work with your production team to meet strict targets for quality, speed, and safety. Each Campen line is developed for superior uptime, accuracy, and repeatable performance.

Solutions that cover every step of the airlaid converting process

Campen’s airlaid converting lines are designed for complete processing, from mother roll handling through to finished rolls. Stable mother roll loading and precise web infeed set the stage for quality. Shaftless unwinders with hydraulic loading simplify roll changeovers and help reduce downtime. Our closed-loop tension control together with automatic web guiding ensures consistent edge alignment and protection of fragile airlaid webs. The slitting, trimming, and rewinding modules are configured according to your material type, required roll widths, and production speeds.

We offer both individual machines and integrated, roll-to-roll airlaid converting systems. Upstream integration with airlaid web formation and downstream with packaging systems is standard. Our team handles layout design, automation, safety, and on-site commissioning to provide a safe and efficient process, shift after shift.

Production tasks supported by Campen airlaid converting lines

• Rewinding jumbo airlaid rolls into smaller, manageable sizes for secondary processing
• Slitting wide webs into narrower rolls with high edge quality and minimal dust
• Trimming and batch converting rolls for specific order lengths and packaging formats
• Preparing rolls for further processes like embossing, laminating, or final packing

Process modules that add value to your production

• Shaftless unwinding with hydraulic roll loading for safer, faster changeovers
• Automatic web guiding to keep edges straight and reduce scrap
• Configurable slitting systems (razor, shear, or crush knives) for different fibre types
• Automatic knife positioning for faster setups and less manual adjustment
• Edge trim removal to keep the process clean and ensure uninterrupted running
• Centre or surface rewinding to protect product loft and uniform density
• High-capacity turret rewinders to boost output and minimise stoppages

Reliable control, safety and repeatable product quality

Airlaid converting lines depend on stable tension, precise slitting, and clean handling. Our controls maintain set tension through all stages: acceleration, deceleration, and splicing. The slitting knives minimise dust and edge waste, and inline inspection systems support product consistency. You can store and recall recipe parameters for fast changeovers and reliable production quality.

Operator safety is built into every Campen system, with machine guards, light barriers, and safety interlocks. Integrated dust extraction and filtration manage fibres at the point of generation, supporting a cleaner and healthier workplace. All airlaid converting equipment from Campen is CE-marked and meets European safety requirements.

Performance and production benefits with Campen converting systems

• Advanced web tension control protects against web breaks and stretching
• Precision slitting and edge guidance lower waste and improve finished roll quality
• Flexible, automated knife positioning for shorter changeover times
• Stable handling of large-diameter mother rolls increases safety and ergonomics
• Robust machine design for continuous, demanding production environments
• Accurate high-speed width reduction helps reduce costs per metre
• Simple integration into existing lines for easier automation and controls

We supply full technical documentation and operator training with every system. Maintenance is simplified with easily accessible service points and clear instructions. Spare parts and remote assistance are available, ensuring maximum machine uptime.

Professional project management and long-term support

Since the 1970s, Campen has installed airlaid converting systems worldwide for nonwoven manufacturers, producers of hygiene products, and converters of technical textiles. We provide a deep understanding of both material formation and downstream logistics. Every line is controlled by PLC automation, connecting each module into a unified, high-uptime process. Recipe systems enable efficient format changeovers and make operation straightforward for staff.

Our engineering teams design roll handling and internal transport solutions to fit your production floor. Options include automatic roll discharging, conveyor systems for material flow, inline labelling, automatic roll diameter detection, and event recording for traceability. Expand your converting capacity as needed; modular upgrades and system extensions are available without major reconfiguration.

Operational advantages for nonwovens manufacturers

• Faster changeovers and less downtime for increased production throughput
• Stable process controls help raise overall yield and reduce quality claims
• Clean, dust-managed operation means fewer stoppages and improved safety
• Energy-saving drives and efficient vacuum systems reduce utility costs
• Fast and flexible worldwide service, with remote diagnostics and rapid troubleshooting

Campen has delivered airlaid converting solutions for companies in tissue, packaging, technical textiles, and advanced composites. Each project is managed with clear key performance indicators and agreed acceptance tests for timely, trouble-free delivery and commissioning.

Expert advice for your airlaid converting investment

Boost production performance, workplace safety, and product quality in your airlaid converting process. Provide your material specifications, target roll dimensions, and speed requirements. Our engineers will recommend a tailored line with transparent performance calculations and a realistic project timeline. To review application examples, visit our nonwoven systems page, or share your project details to get started.

Need help with your airlaid converting project? Talk to our engineers or request an assessment today. Learn more at campenmachinery.com/nonwoven or contact us at campenmachinery.com/contact-us.